That plate should not move at all. If it is moving is is damaged. In the past that meant replacing the heat exchanger but I recently had someone tell me they took theirs to a radiator shop that tach welded the plate in place and it works fine now. Either way, the rattle is from water boiling in the unit due to poor flow through the heat excahnger. The plate we are talking about is what controls that flow.
Testimonial: "John, is the diverter plate supposed to be welded in the up or down position on the inlet side ? The outlet side looks like the down position. "
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