Install crankshaft sprocket on crankshaft.
mating marks on crankshaft sprocket face front of engine.
crankshaft so that No. 1 piston is at TDC and crankshaft key is at 12
Install slack side timing chain guide and timing chain tension
Install timing chain on crankshaft sprocket.
Set timing chain
by aligning its mating mark with that on the crankshaft sprocket.
sprocket's mating mark faces engine front.
Set timing chain by aligning mating marks with those of camshaft
Install camshaft sprocket bolts to correct torque.
w engine oil to bolt threads and seat surface.
Before installing chain tensioner, insert a suitable pin
into pin hole of chain tensioner.
After installing chain tensioner, remove
Install timing chain guide.
Install O-rings to cylinder
Before installing front cover, remove all traces of RTV silicone
sealant from mating surface using a scraper.
Also remove traces of RTV
silicone sealant from mating surface of cylinder block.
continuous bead of Genuine RTV Silicone Sealant or equivalent to mating surface
of front cover. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
alignment of mating marks on chain and crankshaft sprocket.
Align oil drive
spacer with oil pump.
Place timing chain to the side of chain guide. This
prevents the chain from making contact with water seal area of front cover.
Install front cover.
Make sure two O-rings are present.
Be careful not to damage oil seal when installing front cover.
Install cylinder head bolts at engine front side as shown in Fig.
Tighten bolts (1 - 4): 6.3-8.3 N.m (0.64-0.85
kg.m, 55.8-73.5 in.lb).
Install oil pump drive spacer.
water pump pulley. Refer to REMOVAL AND INSTALLATION
Install idler pulley and bracket.
Install RH engine
Install RH engine
Install oil pan. Refer to INSTALLATION.
Remove ring gear stopper.
Install starter motor.
cylinder head front cover.
Apply RTV silicone sealant to cylinder head front
Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED
CHEMICAL PRODUCTS AND SEALANTS .
Install Camshaft Position Sensor (PHASE).
Before installing rocker
cover, apply a bead of Genuine RTV Silicone Sealant or equivalent, to mating
surface of cylinder head as shown in .
Install rocker cover gasket into
Install rocker cover and tighten in numerical order as shown in
Install spark plugs.
Install ignition coils.
Install front exhaust tube.
front/right-side splash undercover.
Install front RH wheel.
Adjusting drive belt deflection..