Question about Suzuki Service Manual, 2 - 65 HP Outboards & Jet Drives, 1992-1999

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I have a 65hp suzuki outboard motor wont start just makes clicking noise and tilt aint working now motor was running season before

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flash auto fix

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Try installing a fully charged battery or charge the battery for 24 hours then jump start the boat from a car

Posted on Jun 24, 2014

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Use a multimeter to check that power is actually getting to the motor when you operate it. As you have suggested, the relays may be the problem, as they have bad contacts so no power is getting to the motor, in which case you need to replace the relays.

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First, these are normally a hydraulic system. Did you check the hydraulic fluid level to ensure it's full?

Second: The ram (what raises/lowers the engine) has seals in it. Have you checked to make sure you do not have a leak in the seal where the ram goes in and out? If there is a leak, the piston will just push fluid/air out and not have enough pressure to lift the engine.

Third: Is the shaft coming out of the ram nice and shiny and not rusted? I have seen them rust/fuse to the housing and fail to go in/out when the switch is activated to raise/lower the motor. A few good soakings over a couple of days with a product like PB Blaster should free it up. Make sure to lube the shaft regularly through the season, at the end of the season and after storage if it's not used in the winter months.

Fourth (forgive me for even mentioning it) do you have a trim/tilt lock on the engine? Many outboards have a lock on them so you can lock it while trailering/storing it and take the pressure off the hydraulic pump/ram. Hopefully this will get you pointed in the right direction.

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My 1978 140 evinrude electric trim tilt motor working but wont lift or lower happend suddenly after it lifted.maybe the pump?


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