Stihl Chainsaw Cutoff Saw Flywheel 08 S Ts350 P835 Logo

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Anonymous Posted on Jun 24, 2014

How do you remove flywheel on Stihl TS-350 saw ?

Flywheel is connected by a nut and compression . How do you release the flywheel after the nut is removed?

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Salvagedrover

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  • Stihl Expert 417 Answers
  • Posted on May 03, 2016
Salvagedrover
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Remove the spark plug, and rotate the flywheel to get the piston to bottom dead center, then stuff as much pull cord rope inside as possible, obviously leaving enough hanging out that you can remove it later. Loosen the nut securing the flywheel, NEVER WITH AN IMPACT TOOL, AND ABSOLUTELY NEVER INSTALL IT WITH AN IMPACT TOOL, then by hand tighten it down to where the threads of the crank are just below the top of the nut, a little less than flush is perfect. Take some sort of wooden wedge and snug it between the flywheel and crankcase, while holding another piece of wood over the flywheel nut, strike the nut with a mallet or ball-peen hammer. Alternate between hitting the wood over the nut, and the wood wedge, and the flywheel will quickly separate, the crank is always a taper where the flywheel slides over it. It also has a "key" or sacrificial shear pin that breaks in the event of a jarring or abrupt stop, instead of causing damage to the much more expensive crank or in a larger four-stroke machine, the flywheel, but many two-stroke flywheels have the key molded into the flywheel itself, so if that becomes damaged, you will need to replace the entire flywheel, I would also at that point reccomend a new flywheel nut and engine seal on that side as well. Hope this helps.

Dave Vuckovich

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  • Expert 458 Answers
  • Posted on Sep 04, 2014
Dave Vuckovich
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You need to get a 2 or 3 jaw puller to remove it. The 3 is more easy to use if there is a place for all 3 jaws to grab. If you can only can get 2 jaws placed the placement is a little more tricky.

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5 Related Answers

snor38

Ron Sanders

  • 118 Answers
  • Posted on Jul 01, 2011

SOURCE: not getting spark when starting

[email protected] HI GRYDERT your problem could be your on, off switch. This might sound funny, but switch the on off switch real fast several times, then see if you havee fire. If not check your spark plug. If you have a n
ew one try it. If that don't work check the connection at the plug to be sure it is makiong contact with the plug. If all this does't work you will have to go inside to the coil. They don't usually go ba d but it could. But first check to be sure it isn't grounded at the small wire from the switch. Good Luck.

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Anonymous

  • 75 Answers
  • Posted on Aug 29, 2011

SOURCE: hi,my stihl ts 410 saw

Sounds like an overheating problem.
Are you working in a well-ventilated area or in direct sunlight?
Check, if you can, the temperature of the motor case.
You might have to take a break more often.
This hot summer has stressed a lot of motors and electronics.
When it shuts off you know it is trying to save itself from burnout.

Anonymous

  • 3 Answers
  • Posted on Jan 30, 2012

SOURCE: I have a stihl ts-410 cut off saw. it will start and idle but when i squeeze the throttle it dies. how do i adjust the carb?

if this machine ran ok before this problem,and no one has adjusted the carb,then i would check the crank seals.i have just had this problem.and it was the seal on the puller side,though i replaced both whilst i was at it.hope this helps my freind.

Andrew White

  • 2239 Answers
  • Posted on Feb 18, 2012

SOURCE: Stihl ts400 no spark

I have never seen a flywheel de magnitise, it will be an ignition unit problem

Andrew White

  • 2239 Answers
  • Posted on Aug 17, 2012

SOURCE: stihl ts 420 concrete saw screws will not come out to replace air filter

This was very common, they say it was because the screws were too long and prutruding through the nut the thread then gets covered in concrete dust and when trying to unscrew locks in the thread. You will probably have to destroy the cover to get it off.

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Hi Harold-

Here is a youtube video STIHL TS 350 Super Cut Off Saw (Pulling The Engine Apart) https://www.youtube.com/watch?v=DIlfGvFvIb4

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Check shutoff switch, wires for grounding, magnet strength on flywheel. If OK replace ignition module .
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How do you remove the flywheel to get at the coil on a ts350 stihl saw

The official way to remove it is an M10x1 'Knock-off-tool' right hand threads. A 2 or 3 jawed puller will not remove the flywheel, and guaranteed damage will occur. Flywheels and crankshafts have a tapered design, so when installed with a nut, the taper tightens as the nut is tightened.
OK, you probably do not have one of those on your work bench, so lets make one or something like it.
1) remove spark plug,
2) insert a 12" piece of recoil rope (use about 6 or 8 inches) into the plug hole.
3) rotate the flywheel counter clockwise until the rope has bunched itself into the top of the cylinder, stopping the piston before 'top-dead-center'
*note: this would act as a replacement for a 'piston stop'. The rope is soft, so no damage to piston or cylinder will occur. If the rope gets caught on a cylinder port, you can back up the rotation, pull the rope out, and retry inserting the rope.
4) After removing the original flywheel nut (right hand threads, so righty-tighty, lefty-loosy)
purchase two M10 nuts, thread them onto the crankshaft (but not against the flywheel) so that the end of the crankshaft is not above the last nut.
5) turn the saw over to position the flywheel up, with a medium weight ball-pean hammer, strike the top nut with a good sharp wrap.
**note: Do NOT hit at an angle, use a square, straight down strike. Do NOT strike the end of the crankshaft. 2 strikes should do it, grasp the flywheel to check to see if it has loosened.
6) When reinstalling the flywheel and nut, tighten with the same force as when removing. 20 ft.lb. is the official torgue.

I’m happy to assist further over the phone at https://www.6ya.com/expert/rolandw_c013176d62ee17ae

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I have a Stihl 039 chainsaw that kicks back when starting.

check for a sheared or bent flywheel key...
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Stihl ts400 no spark

I have never seen a flywheel de magnitise, it will be an ignition unit problem
Jan 11, 2012 • Stihl Saws
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Clearance for stihl ms 250 ignition coil

Rotate the flywheel until the magnets are under the module, insert a thin business card into the pole gaps, loosen the module screws and allow the module to contact the magnets. Tighten the screws and rotate the flywheel somewhat to release the card. Turn the flywheel one full turn to make sure the pole gaps don't close further. Hope this helps!
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Need to take off flywheel to change seal. What kind of puller can I use? Any other ideas?

Take loose the nut that holds on the flywheel. Then hold the flywheel with a pair of pliers and lift it off of the workbench, make sure the flywheel nut is even with the top of the crankshaft. As not to damage the crankshaft of the threads. Then lightly strike the nut/crankshaft until the flywheel comes loose. It should only take a couple of taps.
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TS 350 I have spark to the on/off switch, but no spark to the spark plug

The Short Circuit wires need to be looked at. Take off the cover over the flywheel. The two thin wires coming off of the coil need to be checked to see if there is a spot that has rubbed off and if there is a bare wire grounding out against the housing of the Cut Off Saw. May also check the coil wire going to the spark plug. This can also develop a spot that can ground out on the housing.
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