Polaris Pb4 - 60 Booster Pump Logo
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Anonymous Posted on Jun 20, 2014

How do I wire a Polaris PB4-60 in the USA (115V)?

The diagram on the unit is a little confusing. Wish they would just provide color coded instructions instead of the Line 1/2 directions. I am replacing an old dead unit.

  • David Spradling
    David Spradling Apr 16, 2016

    look on the side of the motor there is a schematic of low voltage and high voltage for low (120) have to move brown and white wire inside motor or turn switch to voltage then black goes to L1 and white to L2 which should have other white also green goes to case

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How do I wire a Polaris PB4-60 in the USA (115V)?

I am not sure if this will help you out any, but here goes:
Line1 & Line 2 are your Hot Power Wires coming into the motor.
It does not really matter which wire goes to which post of the motor.
This will remain true if you are bringing in 110-115-120 (these are all the same, people just refer to them differently) which also is referred to at times as "Low" voltage, and the same goes for 220-230-240 (again, referred to differently) which is referred to at times as "High" voltage.
Whether bringing in Low voltage or High Voltage, the wires you bring in will number only three:
  • Ground
  • Hot
  • Hot (potentially Hot)
Low Voltage (115) will have:
  • 1 Absolute Hot Wire = Line 1. Normally Black
  • 1 Potentially Hot Wire = Common/Nuetral Line 2, normally White
  • Ground/Earth = Normally Green
High Voltage (220) will have:
  • 1 Absolute Hot Wire - Line 1, Normally will be same color as Line 2 or Black/Red
  • 1 Absolute Hot Wire - Line 2, Normally will be same color as Line 1 or Red/Black
  • Ground - Green
In either of the above voltages, it does not matter which wire goes where, as long as a Hot wire goes onto Line 1 and the other "Hot or Potentially Hot, if 110", goes onto Line 2. Do not put a Hot wire anywhere else and Do Not put a Ground wire on either Line 1 or 2!

Most Motors are coming out of the factory wired for High Voltage Set up (220), so you will have to move some wires or a terminal block, to set the motor to operate at "Low" voltage (115). These motors are "Dual" Voltage, they have the capability to run either 110 or 220. But they don't magically know which voltage is being supplied.

Good Luck
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Just installed a new pump. After one minute of operation it shuts down. Why?

The pump is capable of 115V or 230V operation.

Most likely what is causing your pump to shut down is the thermal overload.
Possible causes of thermal overload:
1. 230 V winding powered by 115V
2. 115V winding powered by 230V

Recheck your connections per the diagram either in the owners manual OR on the label of the motor.

When a NEW pump has issues almost every time the problem is in the connecting wiring either from the main power supply or on the motor terminal lugs.

Just look closely at the wires.. IF your absolutely sure that it is connected correctly. Go to the main power panel.. Push the CB for the pump to OFF hard and then back to on. (This resets the breakers) If it repeats... the symptoms... I need to know what wires you have connected up on the motor to what terminals by LABEL of each terminal.

Kelly
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I have two wires 1 black and 1 white the third

One to each line. Be sure you set the motor to the same voltage as the line you are connecting. They are 230V out of the box and your wire colors indicate you are likely connecting the pump to a 115V line.
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