A very loud noise is coming from the impeller area while it pumps very well.
SOURCE: pump motor makes loud noise when pump comes on
If this is a high pitched sound, then this sounds like you have bearings that are starting to go out. There is not much that you can do to prevent eventual failure.
The only other option that I see is that there is something causing friction inside the pump between the impeller and diffuser.
SOURCE: Jacuzzi magnum pool pump impeller broke
The impeller on the Magnum pump unthreads counter clockwise as do other impellers. There is a shaft of the motor that runs the length of the motor, on the back of the motor when you take the bell housing off you will see a small silver spot with a **** in it for a standard screwdriver. Put the biggest one in there you can and then grab the impeller and turn it counter clock wise and it should unthread. Sometimes they won't if it has been on there a number of years. You will need to break it off if it doesn't unthread. Then just purchase a new Impeller for the Jacuzzi Magnum Pump.
Rod
US Parts Center
SOURCE: when running it makes a loud continuous loud noise
Your bearing are failing. Replacing them and the seal at a local electric motor repair shop will likely cost around $50.
SOURCE: Need Intex Pump model #635 impeller
You know, I have made some amazing repairs on plastic items using nothing more than a soldiering iron! If you have the piece that broke off, you can carefully melt it back together. You can add more to the weld if you match the type of plastic but not too much or you imbalance it. In this case it looks like PVC. To repair it without the missing piece, form it out of epoxy putty, roughly shape it just before it sets up solid, & sand to finish.
SOURCE: How to remove impeller on pool pump to replace seal?
First, separate motor and pump. Remove back cover of motor. Drive shaft of motor either has a slot on end for a large screwdriver or a flat on it for a wrench.(usually 7/16) Hold shaft and unscrew impeller.
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