HOLD THE BLUE HDD BUTTON ON THE FRONT PANEL FOR MORE THAN 10 SECONDS TO REFORMAT THE HARD DRIVE. THIS INFORMATION IS AT THE BACK OF THE USER MANUAL BUT MAY NOT CURE THE FAULT.
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http://www.avforums.com/forums/attachments/blu-ray-dvd-recorders-media/68631d1198812029-succesful-upgrade-hdd-rdr-hxd970-how-upgrade-hdd-sony-x70-series-dvd-recorders.pdf You shouldn't use a computer to format the drive as the dvd recorder will do that for you.
If the DVD asembly is the same as for model RDR-HX510, the part number is 1-797-247-12 and costs: $358.56 with a refund of $145 upon the return of the defective unit. Pricing was from tritronicsinc.com a Sony parts distributor. (I could not find a listing for the HX520 model)
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