1994 GMC Suburban Logo
Tomi Laakso Posted on Apr 29, 2009
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AC system's lubrication amount?

I have a -94 Chevy Suburban 6,5TD with front and rear AC. I had to swap a brand new 4-Seasons AC compressor and the drier caused by a bearing problem in the old one.

The information note that came along the compressor says I have to add some oil into the compressor before usage. Funny, I found no information about the amount nor the quality of the oil.

Please, help me with this! I don''t want to break it at once. How much, which quality and where do I add the oil? And how do I recognize the pressure and non-pressure sides of the compressor?

  • 2 more comments 
  • Anonymous Apr 29, 2009

    Yes, I have the equipment for the job and some basic/average skills for it. The only thing missing is the information....

  • Tomi Laakso Apr 29, 2009

    Yes, I have the equipment for the job and some basic/average skills for it. The only thing missing is the information....

  • Tomi Laakso Apr 29, 2009

    Sorry, went first as a Guest...



    Anyway, yes, I have the equipment for the job and some basic/average skills for it. The only thing missing is the information....

  • Dale Long May 11, 2010

    Do you have the equipment to do the job?

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2 Answers

Dale Long

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  • Posted on Apr 29, 2009
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The oil spec is PAG 150--68.00 ounces. General Motors issues Bulletin # 02-01-39-004B replacing PAG 150 oil with a lower viscocity oil. Thus, now indicates PAG 46 (P46D) oil for those vehicles.
There is a high pressure side and low pressure side to the system. The high vapor=compressor to the condensor. Low side vapor=compressor to evaporator. Your system will use R134a freon.

The A/C is a sealed system and when the compressor fails it circulates debris throughout the A/C system and contaminates it. Before replacing the compressor several other A/C parts have to be checked or changed.
Typically, the condenser should be flushed to remove any debris or contaminated compressor oil. Use approved flushing agents (aresol or liquid pour types), that evaporate quickly and don't leave any residue in the system. You will also need access to 'DRY' compressed air or nitrogen to push the flush through the system. Nitrogen (an inert gas), is best because it doesn't introduce moisture into the system. You need to do this a couple of times.
Accumulator or receiver drier should be replaced when you are replacing your A/C compressor. If don't replace your accumulator or drier you will probably void your compressor warranty. It's virtually mandintory to replace the orifice tube or expansion valve. The openings are usually about .050" and are quickly plugged. Be sure to clean all hose assemblies internally prior to installing your new compressor. Not doing this could contaminate your new compressor. Flush both ways until the flush agent exiting is clean, you will need to remove the hose assemblies to do this.
After you have cleaned, inspected and replaced all the parts, you connect the vacuum pump and remove the air from the system. Make sure it holds pressure. Then recharge the system with the proper freon and oil to the system specified levels.

No matter why you are replacing the A/C compressor there is a lot of other related work that has to be completed before you install the new compressor. Hope this helps, good luck.

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  • Posted on Apr 29, 2009
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First if you do not have a vacume pump you cannot do this repair. Freon and oxygen make acid and will destroy you entire setup. Mount the compressor and take to a shop to have charged.

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Related Questions:

1helpful
1answer

Do i need to flush the AC system out?

You do not need to "flush" the AC system, but you will need to put a vacuum pump on it to evacuate all of the air before charging with new refrigerant and the recommended amount of oil charge. It appears that the refrigerant is R-134a and the system takes 48 ounces for a front and rear system or 29 ounces for a front only system. The specified oil is PAG46 and you will need 8.5 ounces for a front and rear system and 7.5 ounces for a front only system. The first link below is the specification page and the second is a video showing how to charge the system. The big parts chain stores will loan or rent the necessary tools and will be happy to sell you the refrigerant and lubricant.

http://www.techchoiceparts.com/refrigerant-and-oil-capacities/gmc-light-truck

https://www.youtube.com/watch?v=im7NZ6JHuwg
0helpful
1answer

No air in front but i have air in rear is there a belt in front ??

Can you hear the front ac/heater fan? They use the same AC compressor so that should be okay. The fan switches fail quite often on those. That controls how much air is pushed by the fan for AC, heat and defrost. The switch is attached to the fan knob on the dash.
0helpful
2answers
0helpful
1answer

I took off my ac compresor of chevy suburban 2001, it had no oil was it supose to be full

when replacing compressor you should drain/measure the amount of oil in old unit
then add equal amount of clean oil.if no oil is in old unit then adding 2 - 4 oz is recemended
compressors are shipped dry & reciever dryer or accumalator should be replaced as well
adding 2 oz of oil.

good luck
0helpful
1answer

Need to change ac compressor need to know best way to remove

Check this two procedure for...

2.2L (VIN 4) Engine
  1. Properly discharge the air conditioning system into a recovery/recycling machine.
  2. Remove the drive belt on the vehicle.
  3. Remove the air cleaner and resonator assembly.
  4. Unplug the electrical connections from the compressor.
  5. Disconnect the negative battery cable.
  6. Unfasten, then remove and cap the A/C hose from the compressor.
Cap the refrigerant lines when opening the system to prevent the entry of dirt and moisture and the loss of refrigerant lubricant.
  1. Loosen the A/C compressor bolts, then raise and support the vehicle.
236a413.jpg

Fig. 3: Compressor mounting on the 2.2L (VIN 4) engine
  1. Remove the compressor.
To install:
  1. Position the compressor on the vehicle.
  2. Lower the vehicle.
  3. Install the compressor bolts, then tighten the front bolts to 37 ft. lbs. (50 Nm) and the rear bolts to 22 ft. lbs. (30 Nm).
  4. Attach the compressor hose using NEW sealing washers. Tighten the mounting bolts to 24 ft. lbs. (33 Nm).
Lubricate O-rings with refrigerant oil.
  1. Engage the electrical connections to the compressor.
  2. Install the air cleaner and resonator assembly.
  3. Install the serpentine drive belt.
  4. Connect negative battery cable.
  5. Evacuate and charge the system.
  6. Perform a leak test on the system.

3.1L (VIN M) Engine
  1. Properly discharge the air conditioning system into a recovery/recycling machine.
  2. Disconnect the negative battery cable.
  3. Remove the serpentine drive belt.
  4. Remove the front compressor bolts.
  5. Raise and safely support the vehicle.
  6. Remove the rear compressor bolts.
5121365.jpg

Fig. 4: Compressor mounting on the 3.1L (VIN M) engine
  1. Unplug and cap the coupled hose assembly from the rear of the compressor.
Cap the refrigerant lines when opening the system to prevent the entry of dirt and moisture and the loss of refrigerant lubricant.
  1. Disconnect the electrical connection at the compressor.
  2. Remove the compressor from the vehicle.
To install:
  1. Install the compressor on the vehicle, engage the electrical connection to the compressor.
  2. Install the coupled hose assembly to the rear of the compressor, with NEW sealing washers. Tighten the mounting bolt to 24 ft. lbs. (33 Nm).
  3. Install the rear compressor bolts. Tighten the rear bolts to 8 ft. lbs. (25 Nm).
  4. Lower the vehicle.
  5. Install the front compressor bolts. Tighten them to 37 ft. lbs. (50 Nm).
  6. Install the serpentine drive belt on the vehicle.
  7. Connect the negative battery cable.
  8. Evacuate and charge the system.
  9. Perform a leak test.
Hope this help (remember rated this).
3helpful
3answers

2001 Chevy Suburban rear a/c warm front ice cold

I believe there is a expansion valve located on the back part of the air conditioner on the back right side i believe that could be the problem. I think if I am understanding you correctly, your back air is not as cool as it should be or not cold at all. Might want to check this. If I am not understanding you correctly please let me know again what your problem is.
0helpful
1answer

Cool but not cold air from my ac system

It sounds simple enough that you need to recharge your A/C unit. They can stop functioning properly after winter's end especially if they were not used. You should be able to get a recharge kit from your local auto parts store. Your Suburban should use the newer R142a refrigerant.
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