Dewalt DC385B 18v. Cordless Bare Reciprocating Saw Contractors Special Logo

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Anonymous Posted on Aug 26, 2013

I have a dewalt DW938. I replaced the motor, gear and brushes. I reassembled but it won't run. Assembly looks spot on..cept cant tell if the magnet needs to be positioned a certain way. Voltage to brushes is fine. Saw moves fine (by hand) when not inserted in housing. What's next to test?

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Anonymous

  • 2176 Answers
  • Posted on Feb 19, 2009

SOURCE: I need to change the bearings on the amature of a dewalt tile saw

I looked at a breakdown and there is no clip. Sometimes the bearing is tough to pull out of the gearcase. Do you have a dead blow hammer? Sometimes I have to apply pressure (pulling) to the armature and tap the gearcase make sure that I hit a solid thick piece of it and generally it will jump out of there. Also in the past with the fan bearing on the armature it is so close to fan that you have to crush it in a vise and use a bearing splitter to remove the inner race, or if you buy the parts from Dewalt you might take it with you and ask them to remove and press the new ones on. Let me know if this doesn't work and I will research further.

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Anonymous

  • 12 Answers
  • Posted on Feb 25, 2009

SOURCE: I have a 20'' dewalt scroll saw that will not start

If you are getting voltage then it is most likely the control board. You would need to take it into a repair service center and they would have to pull the whole thing down to repair.

Anonymous

  • 2 Answers
  • Posted on Apr 23, 2009

SOURCE: Reciprocating saw stops reciprocating

your missing a tooth on a large round gear in the gearbox.

when the gear on the engine rotates into the position where the little engine gear spins because there is no tooth to come into contact with the engine runs but the gearbox doesnt spin, hence no reciprocation, but engine runs.

if you bump the blade it will start going again, but when you cut it will stop offasionally in mid cut. you can repair this but stop using it the engine gear will be destroyed otherwise

I have a dewalt dw303 that you can use for parts, I need a new trigger or something the motor is dead and I found a new saw. go to craigslist.org, rochester ny tools section and look for dewalt dw303 that is my listing. for ten bucks ill sell you all the gears you need. i think it is close to the same model, i am sure it is the same gearbox.

try opening your gearbox, im positive that is what is wrong.

Anonymous

  • 141 Answers
  • Posted on Oct 13, 2009

SOURCE: dewalt saw does not work

You more than likely have a break in the field. In order to test this you will have to take the field out of the motor. There will be 4 terminals on one end of the field. Test between 2 terminals of one side of the field. You should have continuity. Then test the other side. (By side I mean the windings will be seperated one on each side.) The most common problem with these saws is that the field wire at the terminal comes loose from overheating. You may be able to scratch the wire up a little (because it has epoxy on it) and then solder it back to the terminal. (Originally the wire is pressed into a slot in the terminal, but this will be broken, so you will have to solder it for it to make contact and stay) It will save you some money from having to buy a new field. Eventually though you will have to replace the field and make sure that there isn't a running short between the field and armature that caused the overheating in the first place.

Anonymous

  • 2176 Answers
  • Posted on Nov 13, 2009

SOURCE: I have a Dewalt dw 705 miter saw.when you pull the

the armature needs to be cleaned or it is possibly bad (open bars) They make a special cleaning stick called a commutator stone that you might be able to purchase at a local repair shop. If you are not comfortable trying this I would recommend taking the saw with you, To clean properly you have to remove a cover and have the saw running, I would also check for proper movement in the brush tube allowing the brush to freely contact the armature. Let me know if you need more assistance and I will try and help.

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Dewalt how to take apart

Remove the 3 screws holding the foot on and remove it.
Slide the insulator and blade clamp lever off exposing the gearcase.
At this point you can remove the gearcase from the handle and can access the entire tool.
Removing the gear assembly will require removing the nut (#18) at the front of the gearcase (under a plastic cover) (best done with a 13mm socket on an impact driver) then removing the blade clamp assembly allowing the mechanism to slide out.

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Replacing blade assembly on a dewalt 18v Reciprocating Saw Sawzall

Remove the foot, remove the boot (and yellow lever), pull shaft out all the way (so you have more room to work with), remove the spring clip from the clamp block, remove the lever and ball, the clamp block will then slide off once the wire clip that wraps around it is removed.
0helpful
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My Dewalt DW938 battery powered reciprocating saw is eratic as to the reciprocating motion. The motor always turns when the trigger is depressed but the reciprocating action either doesn't start o

sounds like you have a gear problem, I suggest going to dewaltservicenet.com and typing in yoru model number so you can download a schematic for this tool. you have a problem in the gearcase area.
Feb 05, 2012 • Saws
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1answer

DW938 reciprocating saw only works if turned on right side and not at all if turned on left side. Motor appears to be arcing if and when it works. Moderately used and never dropped or wet.

There are a set of contacts or brushes that are spring loaded and press against the motor shaft one from each side, when you lay it on the side that works the brush with the broken spring is on the top and gravity lets it fall in place so it will work, but the arch is because the spring is not there to hold the correct pressure on it. Check the instruction or your local tool shop for the brushes and instructions on how to replace. Easy fix and no need to replace the tool.
0helpful
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Can I use a 18 volt XRP battery in the DeWalt DW938 Reciprocating saw?

Yes. Dewalt says the 18volt XRP battery is compatible with all Dewalt 18volt tools

Have a great day.
2helpful
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2helpful
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I have a DeWalt DW927 cordless drill. It's lost

the brush assembly slides out of the back of the motor. I suggest going to Dewaltservicenet.com and downloading a breakdown for this tool before starting. I don't think that the brushes are going to be your only problem though.
4helpful
2answers

Just replaced the worm gear and cleaned out old grease adding clean new grease. Plugged the machine in and it will not run at all. The machine had been working but not well since I had stripped the worm...

Hi PEGNGEORGE. I can understand your frustration after getting all that work done for the gear and grease replacement just to find that it won’t run. Makes you want to scream. But before screaming, let's see what might be causing problems.
If your machine is not getting power to the motor, and you’re confident that the motor was not damaged by the stripped worm gear, which necessitated the replacement in the first place, then there are a few things that we can look at.
The easiest to check are the motor’s brushes. During your disassembly, did you remove either or both of the motor’s brushes (from the side of the mixer’s head)? If yes, then you need to check their alignment on the armatures’ commutator. The concave contact face should be resting completely on the comutator. If you've turned it 90 degrees too much, it wont' seat properly and you'll get no 'juice' to the electric motor so it won't start.
If the answer is no, and you said the mixer worked, but not well after the worm gear stripped, that would lead me to suspect the problem most likely will be with your speed control assembly.
Since you’ve already replaced the stripped worm gear, I imagine you have your mixer’s Parts List manual on hand, but if you don’t, you can download a PDF version from the KA website: http://www.kitchenaid.com/flash.cmd?/#/page/home.
Click on Customer Care>Locate Manuals & Guides> Enter the 6 character model number, in your case use K45SSW, and select the file listed under Parts List (1), K45SSWH0.pdf (341.41 KB). Check to ensure it matches your mixer model.
Turn to pages 6 & 7, titled: Motor And Control Parts, which provides an exploded view for the disassembly and reassembly of your mixer’s electrical components, along with all the parts. You’ll want to focus on Illus. No. 25, Control Plate Assembly.
First inspect around the control plate assembly to ensure all the wire connections are OK. It's possible a connection has come loose. Unfortunately the whole controller assembly is fabricated on a little PC board which was not meant to be 'home fixed', and my 'expertise' ends there. A local small appliance repair shop should be able to determine if the controller assembly is functioning properly or not, or you can just order replacement parts without the testing.
As far as parts go, here are four potential vendors in no particular order: RepairClinic.com; mendingshed.com; searspartsdirect.com; partstore.com. Prices for the same part can vary widely between vendors, so do your comparison shopping.
You may already know about the website links below when you replaced your worm gear, but it’s always good to keep these sites in your ‘toolbox’. Here are some links to several excellent websites that detail the disassembling/reassembly of a KA Mixer.
Between these three websites and their excellent pictures and descriptions and your Parts List manual, you should now be able to completely disassemble and reassemble your mixer.
Good luck and have fun. I hope this helps. Howard, Burke, VA
If this solution has helped you, please rate it, thanks! - hslincoln
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2answers

Drill stop working after drilling hole in concrete. I can see smoke coming from drill. Now both forward and reverse does not work any more. Is the drill motor burnt out? Or is there a fuse that I can...

With the DeWalt cordless drills, the weak link is that the leads tend to burn (melt) off at the motor brushes when the drill is overloaded. It's happened to mine now about 3-4 times, so much so I've had to replace the wires after they got too short to put a new terminal back on them!

The only other issue is that the trigger mechanism could have failed due to the hevy load of drilling in concrete. But before you spend the bucks on that, you can easily check to see if it's the wiring or the trigger assembly.

Before you take anything apart, make sure the top speed selector is at #1, and the torque setting set to the lowest setting. (makes it easier to remember if you have the speed selector come out of the drill body)

Now lay the drill on it's side and with the battery out of the tool, remove all the screws that hold the two halves together. Take off the top half and look at the back end of the tool to see if the wires going to the motor are in good condition and not burned off the motor brush tabs. If they are, you can either resolder them or recrimp them (DeWalt used different methods for different models) with a new .25 female terminal (any auto or hardware store will have them)

You can give the repair a quick check (IF you are careful) by putting in the battery into the lower drill body and holding the drill motor, gently squeeze the trigger and see if the tool runs. If so, you've fixed it and can put the drill back together.

If the wires are good, then it's the trigger assembly and you'll have to get one from either a DeWalt Authorized service center or distributor that carries repair parts, as these are sealed units and can't be fixed (I've tried). There are some available online too, if you wish to do the replacement yourself, which is a straight forward unplug and plug operation, now that the tool is apart.

Reassemble, making sure the speed selector is in the slots on the tool body and everything else lines up correctly. Install the screws and you're back in business.

Hope you find this very helpful and best regards!
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