Need wiring installlatison - Watts Premier 500528 Premier Four-Chamber Tankless Electric Hot Water Heat by Watts

I found someone else's step-by-step instructions here:
http://www.diydoctor.org.uk/forums/replacing-4-wire-thermostat-with-2-wire-progammable-stat-t24791.html

You need three #8 wires for AE125. Two #8 wires for AE115.

1) Copy following link for wiring information:http://waterheatertimer.org/How-to-wire-Tankless-electric-water-heater.html

2) The AE125 has 3 elements, and requires 3 wires.Each wire is sized #8 copper, and is connected to 40 amp breaker, up to 100 feet. Over 100 feet, use 50 amp breaker and #6 wire. Oversizing breaker and wire is smarted and more efficient than undersizing.

3) Often a separate subpanel is installed to provide 3 extra spaces.

http://waterheatertimer.org/images/Main-subpanel-Tankless-600.jpg


4) Makes sure main breaker panel can accept additional 120 amps of draw without overampping panel ... and starving other appliances of full power.... that will damage appliances, overheat motors, and damage main panel and overheat main breaker. You want to oversize, not undersize electric service when installing tankless electric, which is why I do not recommend tankless electric installation, including issues of costing more to operate, and expensive repairs, and general money risk-nuisance of owning tankless vrs tank-type heater.
http://waterheatertimer.org/Troubleshoot-household-electricity.html#stress


If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

You want wiring diagram? With recommended wire size?

This particular water heater has a factory-pigtail, and is direct-wired into octogon box, and appears to be 240Volt 6500 watts. Connect water heater to 40 amp breaker and 8 gauge wire.

Here is illustration:
http://waterheatertimer.org/images/Main-subpanel-Tankless-4a-8.jpg

Look at nameplate on device for amp and wattage rating to confirm exact power requirement.
http://waterheatertimer.org/How-to-wire-Tankless-electric-water-heater.html

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

Most Larger water heaters are 220 volt ac single phase. This means you need 3 wires, two hot wires one neutral or ground. You will need to come from the breaker box off of a dual breaker of 30 amps or better. See the manual with the new heater. In your breaker box you have two sides or in coming service. The right side and the left each side is hot 110volts ac. you need to pull one leg (hot) from each side into the dual breaker out to the heater connections. The ground or neutral wire is un-insulated copper. Run these wires out to the heater. One black hot at 110 vac, one white hot at 110 vac and one plain copper ground.

Links below show specific wiring diagrams and explain 240V with two hot wires vrs 120V with hot and neutral wires.

Then if you have more questions, add a comment and I will fill in blanks:
http://waterheatertimer.org/How-to-wire-water-heater-thermostats.html
First diagram will be for your water heater.

http://waterheatertimer.org/B220C.html

Add a comment for more free help.
Also take advantage of fixya expert assistance live.
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You have water heater with two elements.
Two-element water heaters are 240Volts.

1) Lets talk about what makes a 240Volt circuit
See basic water heater circuit:
http://waterheatertimer.org/B220C.html

Open link, and illustration at top of page is your water heater circuit

Notice that two insulated wires come from the circuit breaker and go to the water heater.
These two wires are 120volt each. When these two 120Volt wires combine, they create 240Volts
These are called hot wires because they come from the hot busbars.
There is also a bare copper wire that comes from neutral busbar.
The bare copper wire is a safeguard, and is not necessary for the 240V circuit to work.

Inside each circuit breaker box is 1 neutral busbar, and 2 hot busbars.
Open image below, and it shows typical residential breaker box
http://waterheatertimer.org/images/Inside-Main-Breaker-Box-420.jpg

In a residential home, each circuit takes two wires to complete the circuit.
For 120Volt circuit, you need 1 neutral wire and 1 hot wire to complete the circuit. These are usually a black and white wire. The bare copper wire is a safeguard.
For 240Volt circuit, you need 2 hot wires to complete the circuit, and each hot wire comes off a different busbar. These can be a black and white wire, and sometimes a black and red wire. The bare copper wire is a safeguard.

With a 240Volt water heater the two hot wires connect to the black and red wires located on top of water heater.

2) Let's talk about wiring inside a water heater.
http://waterheatertimer.org/images/WH-w-combined-530.jpg

Open image on link above, and it shows your 240volt water heater wiring.
The 2 hot wires from breaker box connect to the red and black wires on top of heater.
Inside each water heater, the wires are color-coded and will appear the same, or nearly the same, as shown on link above.
As long as your wiring appears like the image, and the hot wires from breaker box connect correctly, and the circuit breaker is working fine, then your water heater will work.

Add a comment any time.

3) More electric water heater links about water heaters, thermostats and tank wiring:
http://waterheatertimer.org/How-electric-water-heater-works.html
http://waterheatertimer.org/How-water-heater-thermostat-works.html
http://waterheatertimer.org/How-to-wire-water-heater-thermostats.html

The hot water heater should come with an amperage rating on it.
They vary from 30 to 40 amps, and then 10 or 8 gauge wire.
(All hot water heaters are 220 volt.)
I believe the 602 uses a 4500 watt element.
Divide 4500 by 220, and you get about 20 amps.

If you want to be on the safe side, you go with the heavier wire, 8 gauge, and then go with the smaller breaker that is more easily tripped, 30 amps. That way you can switch to a 40 amp breaker in the future, without having to change the wiring. The goal is to always make sure the wire is rated higher than the breaker. You want you breaker to trip before your wire melts.
But technically a 30 amp breaker and 10 gauge wire would be fine for this heater.

And since it is 220 volt, you will always use a double breaker.
That is because 220 volt appliances don't use a ground, but instead use the potential between to power wires that are 180 degrees out of phase. AC always does a sine wave, and the 2 power leads coming into the house are always out of phase. When one is 110 volts up, the other is down. So the total between them is 220 volts. And the way they intentionally zigzag the breaker box, 2 breakers next to each other always are on opposite power lines.

If you have any doubts at all about 220 and water heater wiring, please ask again. Wiring is not hard, but you have to understand what you are doing, or else you can cause serious consequences.
For example, if you use wire nuts or wrap wire around a screw, you need to always turn them clockwise, so they pull the wire when tightened.
You also always need to ground the chassis with a green safety wire.
Since a 220 hot water heater uses 2 power wires and a safety ground, the white wire should be striped with a permanent marker, so that it is not confused with the white neutral wire of a 110 volt appliance.

Always shut down anything electrical low voltage or other BEFORE attempting anything. The two wires attached to the remote can be extended with longer wire and wire nuts. If you look at your owners manual it will tell you that you can hook up additional controllers (up to four I believe) and have one in each bath, at the kitchen and at the unit. Pressing the priority button at whatever remote you are at will make that remote control new temps to unit and display at all remotes.Don't get crazy with too many wire nuts!

Wiring for water heater thermostats appears on following link.
Your water heater wiring is non-simultaneous.
http://waterheatertimer.org/How-to-wire-water-heater-thermostats.html

According to the user manual below, it's a 50 amp heater, therefore, you need 6 AWG electrical cable and a 50 amp double pole (220 volt) breaker in the main service panel.

You need two hot wires and a ground wire. The cable would be specified as 6/2 w/ ground. The 2 hot wires in the cable would be red & black or black & black -- these attach to L1 & L2 respectively. ( L = Line )

More info, let me know.

Charlie

http://ecx.images-amazon.com/images/I/A1b%2BxE2vITS.pdf