Cars & Trucks Logo

Related Topics:

Posted on Nov 12, 2017
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

Mariner 4hp outboard can't get engine off casing

I have a mariner 4M outboard. The crank is seized but I can't remove the engine off the casing. I have undone all the obvious bolts and can get the engine to wiggle now, but it will not pull up. I would guess it is stuck on the driveshaft. Is there a procedure to remove this or do I just use brute force?
Thanks
Tom

  • motamenda Feb 20, 2009

    I forgot to mention, I have found the grommet for the gear linkage and undone the clamp for that. So I know it isn't that holding it down.

×

1 Answer

Bill Boyd

Level 3:

An expert who has achieved level 3 by getting 1000 points

Top Expert:

An expert who has finished #1 on the weekly Top 10 Fixya Experts Leaderboard.

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

  • Mercury Master 53,816 Answers
  • Posted on Nov 12, 2017
Bill Boyd
Mercury Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Top Expert:

An expert who has finished #1 on the weekly Top 10 Fixya Experts Leaderboard.

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

Joined: Jan 04, 2013
Answers
53816
Questions
7
Helped
11945106
Points
172802

The drive shaft goes down through the water pump impeller and I suspect that the problem will be in the pump
the impeller is rubber and if run dry will melt the rubber into the housing and bind up the shaft
Brute force is a last resort so get all the information you can from a service dealer mechanic

3 Related Answers

Anonymous

  • 144 Answers
  • Posted on Jul 24, 2009

SOURCE: gear shifter for 40 h. p. mariner outboard

With your lower unit off have someone shift the engine into forward while watching the gear shift select shaft's rotation,let gearshift remain in forward,now place your lower unit in forward and reinstall. In the future just put engine in forward when installing a water pump as there won't be a need to move gearshift

Ad
alicantecoli

Colin Stickland

  • 22516 Answers
  • Posted on Sep 17, 2009

SOURCE: 40 hp mariner outboard 2 stroke oil leak at

without seeing it in front of me its difficult to advise,i had a mercury but it wasnt oil injection so i iam not sure exactly how this injection system works but i should imagine its nothing more than a O ring thats perished or a copper washer needs cleaning with some wet and dry.I bought a new 4stroke mercury in the end because i got fed up with fuel consumption from the 80hp two stroke ,this four stroke 50hp will do about 12 14 nautical miles to roughly 6/7 litres of petrol at about 1200 rpm because iam only a sunday driver and the bumping on the waves makes my back ache unbearable,Well this is the land of fiesta /siesta /manaña --spain .Have a closer look and see where its leaking its only a mechanical pump running off the engine ,so it will have a push rod with some sort of diaphragm that pumps a tinysquirt of oil into the crankcase so it can mix with the incoming fuel ,nothing complicated

Anonymous

  • 6 Answers
  • Posted on Jan 21, 2010

SOURCE: mariner 40 hp outboard

If you know the year you should be able to go to http://www.crowleymarine.com/parts.cfm and pull up the wiring diagram out of the manual.

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1helpful
2answers

2008 Mercury Mariner. How do I remove the back door panel on a 2008 mercury mariner please??

If you put the following phase in a search engine, it should pop up a site at another service that directly addresses your situation.

remove the back door panel on a 2008 mercury mariner

You may have to download and view the pictures in your Windows software or FastStone Image Viewer to see detail.
0helpful
1answer

I have a late 70s 28hp Mariner Outboard, appears shift linkage has broken just below the motor where it connects to the rod that goes to the foot. How do I repair it with out moving the motor?

talk with a mariner service center
get a workshop manual for the outboard
with many outboards the selection rod comes apart with the bottom section as if you were replacing a water pump
see if you can undo the top section and let it fall out the bottom or lift the broken section out past the motor
talk wit a service center first and get some ideas
0helpful
1answer

My mariner outboard hard to start when cold

mcdevito75 here, It could be a faulty cold idle sensor, or a leak at the intake manifold, have your local shop check it out.
0helpful
1answer

Mariner outboard motor starts runs, then fuel comes out overflow and motor dies.

If you have carburetors your float is stuck. It can happen more than it should and if it is a smaller engine, laying it on its side can cause it.
You would have to look at the float and imagine which way to lay the engine down in the future. The float could also be bad. You would take it out and float it in Gas, not water to see if it sinks.

If this is a big HP outboard and injected your fuel regulator is bad.
1helpful
2answers

Overheating to my mariner 200 outboard enging

I would start with cleaning water intake and if you haven't re placed water pump impeller in last two years would do so now ,before you lose a weekend off the water,Hope this helped .
0helpful
1answer

Gear shifter for 40 h. p. mariner outboard

With your lower unit off have someone shift the engine into forward while watching the gear shift select shaft's rotation,let gearshift remain in forward,now place your lower unit in forward and reinstall. In the future just put engine in forward when installing a water pump as there won't be a need to move gearshift
0helpful
1answer

Mariner 40 hp outboard

If you know the year you should be able to go to http://www.crowleymarine.com/parts.cfm and pull up the wiring diagram out of the manual.
0helpful
1answer

I have a Mariner outboard engine which requires the water pump to be removed for repair. The gear shift linkage once disconnected from the oprating lever will not pass through the casing in the engine...

In order to disconnect the gearshift linkage from the gearshift operating handle, a safety clip was rotated about 90 degrees clockwise. Once in this position, if you pull the safety clip towards you, it comes completely out, which then permits the gearshift rod to seperate from the operating lever.
Not finding what you are looking for?

151 views

Ask a Question

Usually answered in minutes!

Top Mercury Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Are you a Mercury Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...