Question about Cooper Industries Weller Field Soldering Iron, Controlled Output

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Wiring diagram Weller W-TCP-L

Need wiring diagram for a Weller model W-TCP-L soldering station

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James Gettemy

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Gintautas Maldzius

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SOURCE: repair wiring on weller soldering iron model ec1002

If the coil wire is snaped then you will need to replace all the coil. usually the power from the outlet goes stright to the coil and connects to both ends of it's windings

Posted on Jul 24, 2009

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zia ur rehman

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SOURCE: I have a faulty weller soldering iron.

put the element out of solder and make it clean and replace it while keep in mind that element is surely connected heating filament.

Posted on Jul 18, 2012

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I have an old Weller soldering iron model 8250a that I would like to repair. It has burnt up wiring, and I'd like to find a wiring circuit diagram, schematic or ANY kind of electrical drawing, comple



These were very simple and sturdy soldering guns [I still have 5 or 6 of them in various sizes] They basically have a transformer wired so that the heating part is basically a short circuit of the large low voltage secondary winding [very low voltage] and because the tip is higher resistance than the rest of the heat producing end, it gets hotter sooner. The secondary is just a single loop of the tube that holds the tip. Usually the only maintenance is to loosen and re-tighten the tip mounting nuts so that there is a good electrical connection [no connection = no heat; poor connection = poor heat]
There may be another small secondary winding that provides power to the light but I think the older ones just attached the lighting wires to the large secondary.
The primary [line voltage] winding of the transformer is switched such that the higher wattage powers the lesser resistance part of the winding and the lower wattage powers the higher resistance part of the same winding. In other words there is a single wire for the primary that has a tap near one end of the winding for dual heat.
If the two windings to the switch are mixed up the higher heat will just be at a different trigger position; if you don't like it, switch them around.

Also check the connection to the non-switched wire from the cord for a good connection. The switches are still available, at least for the newer models; do a google search for
Weller soldering gun switch
or
Weller 7324
25409080-sdtuz4uzlvmm4ye1kcvubb3h-1-0.jpg
Untitled Document [for a switch supplier]

Weller Switch Dual Heat Gun 1 Each 7324

Feb 10, 2015 | Weller Welding Tools

1 Answer

I have Weller EC1002, WES51, and WTCPS all with base, cord, and handpieces (complete). On shelf for years. Can you test, quote and do repairs as needed?


yes but shipping alone would eat a lot of $$$
they r pretty basic - u should be able to do that urself.
a multimeter may be necessary
it is either
broken wire in cables
bad connection inside case
thermal cutout
bad tip
switch.

Jun 30, 2014 | Weller WES51 SOLDERING STATION

1 Answer

Solder tip is worn out need to replace, how do I remove the old one weller model W-TCP


The barrel to the soldering iron has a nut on it and the nut unscrews and the whole barrel comes off. The tip then comes out of the barrel.

Jan 13, 2013 | Cooper Industries Weller Field Soldering...

2 Answers

Need a wire diagram for Weller Pes51 50watt Soldering Pencil


http://ptsunow.wordpress.com/2011/06/13/weller-bp860mp-removing-the-button/ I hope this helps

Dec 30, 2012 | Weller Pes51 50watt Soldering Pencil

1 Answer

NEED MANUAL FOR Weller soldering station WESD51 POWER UNIT


You can download the manual from here: http://www.weller-toolsus.com/MagentoShare/media/mannuals/WES51_OI_PL.pdf

Jan 19, 2010 | Weller WES51 SOLDERING STATION

1 Answer

Hi! I need the female end of the connector that the soldering iron itself connects to the base for a Weller WTCP soldering station. This is a black connector, and I need the female part that mounts in the...


Bill, i would use a connector with the correct number of ends made for a radio. you could probally find them at radio shack. be sure to connect the right wire to the right pin on each. you would need male and female. then the next question is yes four screws under the rubber feet

Mar 11, 2009 | Weller TC201T: Soldering Iron For Wtcpt,...

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