Stihl Concrete Cutoff Chop Saw Clutch Ts400 Ts 400 Logo

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Stihl TS-400 will not start, new piston rings installed

Initially it would only start after it sits for a long time and that is only after it was primed manually via the top of the piston. It ran well, but when I cut it off it has not started since. I replaced the piston rings, and cylinder gasket. Now it will not start at all. It ocassionally back fires when I try to start it now from time to time but still will not start. It seems to flood easily and I can see the fuel coming from the back of the carburator down into the air filter. It appears to be fuel that is coming out from the crankcase of the engine because it looks black as though it has been going through the bearings of the crankshaft via the black hose that goes to the bottom of the carburator. It is driving me absolutely crazy trying to figure out why this is not starting. I have been trying to find some type of fuel systems diagram so I can see how the fuel is suppose to go through the engine to reach the top of the piston to get things going. When I take the spark plug out after numerous times of trying to start it......even with the choke wide open the spark plug is very wet when I remove it and examine it. Can anyone PLEASE give me some kind of clue of what is going on with this saw. I am totally lost at this point and need to know if I am overlooking something.

1 Related Answer

Anonymous

  • 10319 Answers
  • Posted on Jun 22, 2011

SOURCE: Ts420 stihl cut off saw

the jets in the carburetor need to be cleaned out very well to operate this engine
the holes in the jets are very small and clog up easily with in a year or two

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Stihl TS 400 won't start. I changed carburetor, all filters, spark plug, new gas, check piston is clean, no scrats or dent. whats more I have check?

You seem to have covered most things so its now down to some diagnostic tests, compression test, you should be looking for 120psi at least, any thing under 100 and the rings are shot. A pressure vacuum test, this will tell you if you have an air leak either on the crank seals or a gasket, to do this you need to blank off both inlet and exhaust and use a pressure tester through the impulse tube ( this tube will go into the crankcase )
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How do i replace piston rings stihl ms170 chain saw

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1helpful
1answer

Carb settings for stihl ts 400

Standard settings: screw both in fully, unscrew H screw 1 full turn anticlockwise. unscrew the L screw 3/4 of a turn anticlockwise.
0helpful
1answer

Stihl ts 400 wont start

If there is good fuel in the tank and the plug gets wet with fuel, and there is a good spark stating the obvious it should go, if not there could be a mechanical issue, piston scored, rings worn etc,
Apr 16, 2012 • Saws
0helpful
1answer

Saw starts but wont build up any power it fouled two plugs back to back do i have gas mixture wrong

sounds like a rich mixture stihl and huskvarna oil has the same makeup dealers have test tubes for warranty service that tells them what oil was used and will not warranty if wrong oil is used with the proper oil your saw will last for a long time cheap oil does not have the additives needed too keep rings free and inhibit carbon buidlup
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3helpful
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Hi there; my stihl ts 420 does not start easily

replace the decompression valve. also check for carbon buildup on top of piston. usually when a saw stops on its own after 5 min or so.... the piston and jug are scored and need to be replaced.
9helpful
2answers

STIHL TS 400 won't start

I just repaired one with a similar problem--not getting enough gas. Two things corrected it and both were carb related. First I replaced a rather stiff diaphragm with a new one and second I reset the intake valve to allow more fuel into the carb. That solved it. Good luck.

The gas filter is weighted and should remain at the low point in the tank so it is an issue only when you are about to run out of gas--unless gas has been sitting in the tank for a long time. That can leave a film on the filter that can restrict fuel flow. Pull the fuel filter from the tank and scrap lightly on the filter. You will immediately note if there is a film on it. If so, replace the fuel filter.
Mar 15, 2009 • Hand Tools
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