Error code 09,005.40:115235

Process Drive Fault"

Do you have another kit you can take from another printer.
Switch the printer off.
Swap out the kit with the one from the other printer.
Turn it back on. If it clears the fault when the printer is ready put back the new kit

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Ink cube count sensor flag is stuck. 09,37.45 would be the yellow. Make sure you are using genuine Xerox OEM ink cubes.

Features on the bottom of the genuine ink sticks actuate the Ink Out Sensor in each ink channel in the Ink Loader. Damaged ink, or non-genuine ink may not reliably actuate the sensors.

If the sensor finger is not stuck down, then the Ink Loader will need replaced. After replacement you will need to run the "Clear ISC Fault" test to clear this error.

133K27710 Ink Loader Assy & Door. (8500/8550)

Ink count sensor flags are stuck after melting 2.5 ink sticks. The following codes are recorded: 9,03x.41, where x= 5 for cyan, 6 for magenta, 7 for yellow, and 8 for black. (Your error indicates black ink loader failure)

Features on the bottom of genuine Xerox ink sticks actuate the Ink Out Sensor located at the forward end of each ink channel of the Ink Loader. The sensor indicates the passage of ink to provide a count of ink consumption.

Damaged or non-genuine ink sticks may not reliably actuate the sensors. This can lead to false Ink Out messages as well as Ink Stick count faults. Using 8400 model ink in a 8500/8550/8560 models will also cause 9,03x.4x ink stick count faults.
Ink Loader will need replaced and then diagnostics entered to run "Clear ISC Fault" test to clear the error.

IIf

This code has to do with the ink loader. Check to see if the ink is stuck in the loader tray, broken inks, or incorrect type ink. Then go to the diagnostics screen and run CLEAR ISC FAULT to clear the error.

That code means one of your ink sticks is stuck and not advancing all the way down into the ink loader. Open the area where you load the ink, see if one of the sticks is obviously twisted, cracked or just stuck and not moving down into the loader. If you have to remove them, the best way I found is to take a screw, Like a dry wall screw, twist it into the ink block and back it out. Then reload the ink. That should resolve the issue. But that code means the machine did not detect that one of the ink sticks did not advance in the loader.

What that normally means is you have one or more ink stucks not sliding down the ink loader properly.
Check to see if you have one or more ink sticks not moving freely in the loader. That is what that code means.
Here is the manual information.

1. Remove any paper from the Output Tray.
2. Raise the ink loader Top Cover to access the ink stick bins.
3. Make sure the Ink Sticks are able to freely slide down the bin.
   
   CAUTION: Do not force an Ink Stick down the loading bin.
   
   
4. Close the Top Cover.

the .46 means the problem is with the black ink stick. What you can try is this. In the bottom of the ink loader, there is a small pressure switch, There is one in each color slot. Take a pencil, use the eraser side to slide all the way to the bottom of where you load the black sticks. Move the earser end around there to see if the that actuator is just stuck. Normally you just have a piece of an ink stick stuck blocking that sensor.
It is possible the ink loader will need to be replaced, but I honestly have never seen one fail.

Hi Signrite: This should help out. It looks like you are having a problem with yellow.If you are using a third party ink (non Xerox) then you may be having a printhead.

9,035.4x through 9, 038: Fault codes associated when ink count flags are stuck
after melting 2.5 ink sticks. The following codes are recorded: 9,03x.41, where x= 5
for cyan, 6 for magenta, 7 for yellow, and 8 for black.
Troubleshooting Procedure
Step Questions and Actions Yes No
1 1. Are the ink sticks all Xerox ink? Go to
Step 2.
Advise
customer. Run
clearISCfault
test to clear the
error.
2 1. Manually verify that the ink stick is able to
advance in the ink loader chute.
Go to
Step 3.
Remove any
blockage and/
or replace the
ink stick.Run
clearISCfault
test to clear the
error.
3 1. Run the appropriate Ink Melt [1, 2, 3, 4]
Heater test.
1 = Yellow
2 = Cyan
3 = Magenta
4 = Black
2. Did the test pass?
Replace
the
printhead.
Replace the ink
loader
assembly. Run
clearISCfault
test to clear the
error

You have a Cyan ( blue) ink stick stuck or a broken ink stick in the ink loader.
Check the cyan slot carefully, one of the sticks has not moved properly, The machine is not seeing the ink loader moving indicating a stuck cyan stick, Here is the info.

Ink stick count faults (error code 09,03x.4x) are declared when the printer melts 2.5 ink sticks without tripping the color's ink out flag. The ink out flag is used to physically count ink sticks passing thru the ink loader.

Verify that the ink sticks are Xerox 8500/8550 ink sticks. Manually verify that the ink stick are correctly loaded and are able to advance in the ink loader chute. Check for broken ink sticks which can fool the ink out (ink stick counting) sensor.

The ink stick count fault can only be cleared by powering up the printer in internal diagnostics mode. Then scroll and to the Functional menu item Clear ICS Fault.