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Ezip 400 will not charge...fuse is fine, bought new charger, still won't charge. The charger always shows green. When throttle is turned, you can hear a slight ticking noise...what can it be?

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eagle

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I'm having the same problem. checked fuses and both are good. going through the wiring harness to look for shorts. have a bad feeling the micro controller died, that is the little plastic box with metal fins on it under the seat post behind the batteries ******* to the frame. i can bypass the micro-controller and connect one 12 volt battery directly to motor and runs full speed. somehow it is wired with 2 - 12 volt batteries in series to give 24 volts and them the processor cuts back down to 12 volts to run the motor. not sure why this is engineered this way? still working the problem. what sucks so far is that the micro controller is encased in resin so it is virtually non repairable.

I am seeing several posts where this is recurring. Has anyone found a solution to this? Thank You..

* Update added.
Found these wiring harness for sale online scooter stores and on ebay. I replaced mine with some intermediate level adapting the harness to my model scooter and this includes some soldering and wire splicing changing power connector heads off old harness to new harness to fit bike. Works great.

Posted on Mar 08, 2016

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Adam Fjeld

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Have you checked the charger with a multimeter to make sure that its putting out the correct amount of volts?

Posted on Apr 30, 2012

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Anonymous

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SOURCE: ezip 150 electric scooter. won't start.

Hi, did you charge the batteries for at least 8 hours? Make sure that your charger has a RED Light When you plug it in, You should see Green light in 4-8 hours depending on the Batteries.
Secondly Your scooter batteries were dead when you got the Scooter, Judging from the fact you didn't get a Charger with it. I would recommend getting a voltmeter and checking the battery voltages. If the voltage is 11-12 volts, then you need new batteries. If this doesn't work check that fuse on the scooter it could be blown.

Posted on May 13, 2009

Jh3media

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SOURCE: When i charge my ezip

Did u ever figure out what the salution was

Posted on Aug 23, 2011

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Hi I have a ezip 400 scooter we just bought a new charger and the charger has a green light but the ezip its charged I was thing maybe its a loss wire or something I got the ezip from someone said if


Push the circuit breaker back in first. The scooter will not move if the charger is connected. If the scooter has sat unused for a long time, the charger will NOT recover the batteries. Charge them individually with an automotive charger until the voltage is at least 11 volts each. May take a 12 or more hours. If you can't get 11 volts after that time then the batteries are gone.

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The light came on because the charger brought voltage up to full, but when you hit the throttle, the voltage dropped since the charger cant power the motor. While checking the wiring (which I assume people automatically do), bypass the power switch with a screwdriver or a jumper wire. If it works, replace the switch. Check the battery with a multimeter...you should get > 25.2v full charge, no load. If you get 0v, check the fuse in the battery case. If all of the above check out ok, and it's totally dead, you probably need a controller.

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i'm having the same problem. checked fuses and both are good. going through the wiring harness to look for shorts. have a bad feeling the micro controller died, that is the little plastic box with metal fins on it under the seat post behind the batteries ******* to the frame. i can bypass the micro-controller and connect one 12 volt battery directly to motor and runs full speed. somehow it is wired with 2 - 12 volt batteries in series to give 24 volts and them the processor cuts back down to 12 volts to run the motor. not sure why this is engineered this way? still working the problem. what sucks so far is that the micro controller is encased in resin so it is virtually non repairable.
* Update added.
Found these wiring harness for sale online scooter stores and on ebay. I replaced mine with some intermediate level adapting the harness to my model scooter and this includes some soldering and wire splicing changing power connector heads off old harnedd to new harness to fit bike. Works great.

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Most of those chargers have a fuse in line between the battery and the charger which you should check. They are two stage chargers meaning when there is a large voltage drop, they go to a high rate charge until battery voltage reads about 14.3 - 14.6 VDC then drops to a float volatge and normal float voltage should be about 13.33 VDC. When they go to a high rate the light turns red, when they go to float the light turns green. When the fuse blows the light stays green because it doesn't see any voltage but the charger isn't doing any work.

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Hi, did you charge the batteries for at least 8 hours? Make sure that your charger has a RED Light When you plug it in, You should see Green light in 4-8 hours depending on the Batteries.
Secondly Your scooter batteries were dead when you got the Scooter, Judging from the fact you didn't get a Charger with it. I would recommend getting a voltmeter and checking the battery voltages. If the voltage is 11-12 volts, then you need new batteries. If this doesn't work check that fuse on the scooter it could be blown.

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