Question about Black & Decker D2030 Iron
If push cord in and hold it, iron will work. Let go, light goes out.
I know it's a bit late, but I had the same problem, and fixed it in a similar fashion to kcquidproquo's answer. I have a blog post about it with pictures over at http://racingcow.wordpress.com/2012/05/13/black-decker-d2030-iron-repair/. Hopefully it will help someone.
Posted on May 13, 2012
OK... quick disclaimer. Me = not responsible if you break your iron, set something on fire or electrocute yourself. If you're not sure what you're doing, find a qualified person to help or trash the iron. Getting hurt isn't worh a $40 iron.
That said, mine had the same issue... in my case, was a break in the cord.
Before you do anything that follows, don't forget to drain the iron. You'll have a big mess if you don't. :)
Accessing the cord connections requires a security screwdriver. You can buy one at a hardware or electronics repair store. OR if you're chep like me, make one yourself by using a Dremel with a cutoff wheel to cut a notch in a thinner blade, flat blade screwdriver. Any cheap flatblade screwdriver will do (eye protection recommended since you'll be grinding metal).
Unscrew the two screws in the back. Once removed, the colored plastic cover can be removed by inserting a screwdriver near the tabs that hold the cover in place and prying a bit.
Removing the inner cover is a little trickier.
The handle under the power indicator light (the red one) has an upper and lower section. Squeeze the lower portion of the handle directly beneath the light pretty firmly. You'll notice a slight separation between the back section and the handle. The back section is what you'll remove. I removed mine by squeezing the handle and pulling the power cord straight backward (I know that sounds odd, but it was the easiest way to get some leverage, plus it's already broken, remember???) Don't pull super hard, but firmly enough to separate the back panel from the back of the iron.
Once the back cover is removed, it's a pretty simple cord change. As there are a few more wires than some people are accustomed to, I recommend writing down the wire combos so you can reattach everything as it was.
If you have difficulty removing the crimped wire nuts (the plastic covers), you can use a pair of pliers to squeeze opposite the crimp and they'll open up enough to allow the wires to slide out.
From there, reassemble... opposite of the disassembly order.
Mine worked perfectly after this quick fix. Hope yours does too. Good luck and be safe!
Posted on Mar 06, 2011
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