MagLite Mag Instrument  Mag Lite 2 "D" Cell Flashlight Black # S2D016 Logo
Posted on Aug 26, 2011
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3 cell mag 1 battery came out the other are stuck. how do i get them out?

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  • Master 577 Answers
  • Posted on Aug 26, 2011
Anonymous
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Joined: Aug 01, 2011
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Hello, don't bang on the mag lite. Take a four inch deck screw and screw it into the battery one a time. Once the batteries are out. Mix up some water and baking soda.paste Take the soda paste and applied inside the tube around the corrosion areas. Rense with water and paste serveral times until the inisde of the tube is cleaan. Remove all components from mag lite be starting this operation. Wipe out with clean cloth and skake until al lwater is removed. GB ....stewbison

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Alignment of 3 cell batteries

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The last battery in my 3-cell Maglight (closest to the end, farthest from the bulb) has leaked acid out inside the tube /handle and caused the battery to get stuck, I can't get it out to clean it up and...

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Bought a maglite 2-cell D today, put batteries in..no power at all.. help :)

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Got a a six cell Mag Lite D and the batteries have corroded and jammed inside.Got 1 out, 5 stuck fast. How do I get the damn things out!

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1 "D" cell battery is corroded and stuck inside.

Here are the instructions:
http://www.maglite.com/pdf/CustServ/CD_switch_repair_8_0410212004718132.pdf

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A cell (Duracell D) has got stuck in the barrell of my 3 D cell torch. All efforts to pry it loose with a sharp intrument have failed.

Most likely the Duracell Battery in there is corroded and had fused itself to the inner aluminum wall of the light. MagLite warranties their flashlight if damage from a battery was caused by either a Duracell, Ever-ready or Ray-O-Vac battery. Same thing happened to me, I brought it to their Repair Center in Ontario, CA and they tried to remove the battery while I waited, they couldn't remove it so the gave me a brand new flashlight. They are real good about backing up their product. www.maglite.com You can call them at

back_hd_feedback.gif CONTACT INFORMATION Corporate Office
MAG Instrument, Inc.
2001 South Hellman Avenue
P.O. Box 50600
Ontario, California 91761 U.S.A.

Business Hours:
Monday - Friday 8:00 a.m.- 5:00 p.m. Pacific Time

Sales & Parts: Phone
Fax
909 947-1006
909 947-3116
Corporate Gift Sales: Phone
Fax
909 947-1006
909 947 3056
Warranty / Service Address: MAG Instrument, Inc.
1721 East Locust Street - 51453
Ontario, California 91761-7769
Warranty Business Hours: Monday - Friday 7:00 a.m. - 4:30 p.m. Pacific Time Warranty: Phone
Fax
909 947-1006
909 947-5041
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MAG-Lite flashlite with Battery removal problem

Pull the cap off the end and wack it in your hand or a piece of wood, don't swing it like a baseball bat. Sometimes they get stuck in mine also, Not sure why, but a good wack gets the job done. Don't worry, the flashlight can take it.
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How do I get swelled and leaking battery's out? of my 4 D cell mag light, the one on the end came out but the next one is stuck. I tried a few drop of vinegar to neutralze and thin the alkalie goo,...

I found some info on this site...

http://cr4.globalspec.com/thread/14899/Leaking-battery-stuck-in-Mag-Lite#comment150608

"Sadly, when a dry cell leaks, the leaking chemicals react with the torch casing, as you have noted.
With all Maglite torches I have ever seen, you can remove both ends of the cylinder which encloses the batteries.
In this situation, get a broom handle or wooden dowel, just a bit smaller than the torch battery diameter, and after soaking the cylinder/switch assembly cylinder in hot water (boiling if you can) for an hour or two, give that inserted dowel a few taps with a large hammer or mallet.
Normally the leaking battery comes out easily, providing you let it soak in hot water long enough to soften the corrosion products.
Once you have gotten out that battery, leave cylinder soaking overnight, and use an old toothbrush to remove the last of the oxide etc , and allow to dry thoroughly.
As a tip for next time - to save you all this bother: Oil or grease the inside of the torch cylinder, and re-coat with oil (silicone grease is best), each time you replace batteries.....smiley-cool.gif"


hope this helps you.
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How do the d batteries get placed in the

you need the small projecting going into the barrel first this is the positive end,the flat side of the battery is the negative end, all the batteries go in this way positive tip going in toward lamp connection,the cells are marked on the cell itself also
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Batteries stuck in torch

I had the same problem same mag lite.
After removing the lamp ect I soaked the barrel and batteries in WD40 for a few days. Using a soft faced mallet hold the torch in one hand and few sharp blows later the battery was dislodged. I must admit there was not a great deal of corrosion though. I then cleaned out the barrel by wrapping Carborundum paper around a broom handle inserting it into the barrel and just reamed out the barrel cleaned all the swarf out with tissue on the stick sprayed a drop of the WD40 into the barrel and its worked a treat ever since.
Regards
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