Tip & How-To about Kenmore Elite 45986 Front Load Washer

Replacing the Door Bellow on Kenmore Elite Front Loaders

This advice is for the Kenmore Elite and Whirlpool Duet FRONT LOADER style washing machines. A lot of concerns have been raised about door bellows molding, mildewing, and/or ripping and needing replaced. A replacement bellow isn’t cheap (prices vary, but are around $75-80), so hopefully these helpful steps will eliminate the need to call a repair service and pay the additional labor charges. This is a repair of MODERATE difficulty. Just follow these steps:

1. Unplug the washer.
2. Remove the washer top panel by removing the three torx-type screws (or 7mm) where it attaches in the rear of the washer. The panel should slide back, and then lift off.
3. Remove the operator console by removing the dispenser and the scew(s) behind it. Take a putty knife and insert it under the console seam right above the door. If you push in slightly while pulling outwards the panel pops off. Use care not to pull or damage any of the wiring. You can leave the wires attached and simply lay the console across the top of the washer out of the way.
4. Locate the wire hoop retainer around the rubber door boot. It is located behind the rubber seam where it attaches to the door frame. Follow this hoop around to the bottom of the door opening and locate the wire tension spring. Gently pry this spring apart and pull the wire hoop from the groove. Pull the rubber boot from the frame and push it inside towards the wash tub. You will also have to remove the door boot from the fill tube on the left hand side of the door opening. There is a small wire clamp holding it in place.
5. Remove the three screws that hold the door latch assembly in place. This is on the right hand side of the door opening. You can leave the latch in place as long as you remove the screws and push it inside slightly to remove it from the front casing of the washer.
6. Remove the door by removing the screws holding the hinges in place. Use care to support the door hinges when loosening. They can bend. Set the door aside in a location where it will not get stepped on or broken.
7. Remove the lower kick panel under the door. There are 3 screws under the bottom edge holding it in place. Sometimes the panel can stick. A slight tap on either side will knock it free.
8. Remove the front washer casing by removing the four remaining screws that are holding it in place. There should be two at the top and two at the bottom. Set the front casing aside.
9. Remove the old door boot by locating the large clamp that attaches it to the wash tub. Loosen the 7mm nut and the boot will detach from the tub. Also remove the boot from the fill tube coming from the dispenser.
10. Install new door boot on the wash tub and install clamp. There should be instructions that come with the door boot with guide marks to ensure you align it correctly. Once you have the boot in place, tighten the clamp enough to where it is snug. DO NOT over-tighten or you may damage the tub and or clamp. In most cases the clamp will break.
11. Once you have the boot in place, re-install everything in the reverse order of how I explained to disassemble. Make sure you connect the door latch assembly BEFORE you re-install the outer portion of the door boot. Also, make sure you install the boot completely over the fill tube. There should be a ridge on the tube where to stop. Sometimes the tube is not inserted all way into the boot and water will leak behind it. The clamp is always difficult to get back in place. If you cannot get the clamp to go back over the tube, you can live without it. Some newer models do not have them installed. Just make sure it is a snug fit where the rubber boot fits ALL the way back to the plastic ridge on the tube.
12. When you get the point where you are ready to install the door boot back over the frame of the door opening ensure you fit it snugly all the way around the door. Beginning at the top of the door, start inserting the wire hoop back into the groove. Make sure to wire spring points towards the bottom. As you work your way around the door to the 4 and 8 o'clock positions, you will need to maintain some constant downward pressure while pulling the spring apart in order to snap it back into place. It would be advisable to use a second set of hands to hold the wire hoop in place while doing this as it has the tendency to want to come out of the groove.
13. Once the door boot is back in place, re-install the operator console and washer top.
14. At the operator console, select DRAIN SPIN, NO SPIN and press any button under OPTIONS 4 times (has to be the same button, though). This will place the washer in diagnostics mode. You should hear the door latch lock and "C00" will be displayed on the console. The washer will run through a series of tests filling the tub, tumbling, draining, and then a final spin. If you do not wish to wait for the test to complete you can press CANCEL at any time. The test checks out everything and takes about 15 minutes. Look for any leaks.

I hope you find these instructions helpful and good luck to you.

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Related Questions:

2 Answers

control locked light is on on my whirlpool duet front load dryer and it won't do anything


This advice is for Kenmore Elite and Whirlpool Duet front loader washers and dryers with a Control Lock problem.

This may or may not be an indication of a serious problem. In the majority of the cases, this is a simple operator error. Nearly all these model appliances have some sort of Control Lock feature on the front panel now. This is a designed safety feature that is used to prevent small children from manipulating the controls. The controls can be easily locked or unlocked by pressing and holding the following button on the front panel:

Whirlpool Duet Washer - Press and hold the END OF CYCLE SIGNAL button for 3 seconds.

Whirlpool Duet Dryer - Press and hold the END OF CYCLE SIGNAL button for 3 seconds.

Kenmore Elite Washer - Press and hold the DRAIN/SPIN button for 3 seconds.

Kenmore Elite Dryer - Press and hold the AUTO DRY LEVEL button for 3 seconds.

These instructions may not be all inclusive for all Kenmore and Whirlpool models, but they are the most common. Chances are, if you have a Control Lock feature, the instructions will be printed on the front panel adjacent to the button that is required to lock or unlock the controls.

NOTE: These instructions may also work for newer model Maytag, Hotpoint, Admiral and Frigidaire model front loaders as well. Refer to your owner's manual or front panel for instructions pertaining to your specific model.

If the Control Lock feature will not lock or unlock the appliance, unplugging the unit for AT LEAST 30 minutes is recommended in order to reset the main control board. In many cases this is all that is required to correct momentary glitches.

Thanks

Nov 03, 2011 | Whirlpool Duet GHW9150P Front Load Washer

1 Answer

Drive Belt Installation on a Whirlpool Duet or Kenmore Elite Front Loader


Thanks for this helpful information! I noticed that the drum pulley is very wobbly, yet the holding bolt is tight, is this normal? Should the pully be firm and not wobble or rotate?

Sep 30, 2009 | Whirlpool Duet GHW9150P Front Load Washer

1 Answer

I notice F22 error message on washer. Door seems to be jammed and will not unlock


This is a door lock failure code and it means the door lock is broken or just failed to unlock. Click on the links below for the detailed instructions for manually unlocking the door and replacing the door lock and switch assembly if it has indeed failed.

Manual Door Unlocking of Whirlpool Duet and Kenmore Elite front-Load Washing Machines

Replacing the Door Lock and Switch Assembly on Whirlpool Duet and Kenmore Elite front-Load Washing Machines

Mar 12, 2011 | Kenmore HE2 Plus Front Load Washer

1 Answer

Need to replace rubber ring around front of opening. How do i take old one off?


If this is a Whirlpool series front loader, such as Kenmore Elite, Whirlpool Duet or Maytage Epic, the following link explains step-by-step how to remove/replace the door bellow (gray rubber seal):

http://www.fixya.com/support/r3574186-installing_a_door_bellow_on_a_front_load

A bellow (if required) can be purchased at any of the following web sites:

searspartsdirect.com
pcappliancerepair.com
appliancepartspros.com
repairclinic.com

Prices differ between sites so shop and compare. The first three sites on the list, have helpful exploded view diagrams to assist you with locating and identifying any parts you may need.

If you have questions, please post back with your MODEL NUMBER and let me know. I hope this helps you.

Jun 16, 2010 | Kenmore Elite 45986 Front Load Washer

1 Answer

the seal on the door may need replacing


If this is a Whirlpool series front loader, such as Kenmore Elite, Whirlpool Duet or Maytage Epic, the followig link explains step-by-step how to replace the door bellow (gray rubber seal):

http://www.fixya.com/support/r3574186-installing_a_door_bellow_on_a_front_load

A bellow (if required) can be purchased at any of the following web sites:

searspartsdirect.com
pcappliancerepair.com
appliancepartspros.com
repairclinic.com

Prices differ between sites so shop and compare. The first three sites on the list, have helpful exploded view diagrams to assist you with locating and identifying any parts you may need.

If you have questions, please post back with your MODEL NUMBER and let me know. I hope this helps you.

Jun 12, 2010 | Washing Machines

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