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5.5 HP GX160 Engine Questions & Answers
How to dismantle clutch for fixing it
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Engine only runs with choke on
turn off fule first take the bowl off bottom of card by removeing the 10 mm stud .use an air line to blow out carb where the stud came out of.now turn on fule and make sure it runs trough the float needle if it does turn off again .replace bowl turn on fuel and start up.
Honda gx160 will only run on full choke
Are the filters all clean and free of junk? If the answer is yes, then the carburetor is not working correctly. It may have a block inside the carburetor, or the valve in the carburetor is not opening / closing correctly. Use WD40 or similar to clean the carburetor out, but let it dry before starting it, as it will emit a flame out of the carburetor if started whilst wet. You can also use carburetor cleaner.
Starts, runs great ,then dies in about a minute.
Most often the problem is the carburetor. Sitting for a period of time will allow the gasoline to evaporate, and cause varnish or gummy deposits around the needle and seat, or the float.
A carburetor overhaul should fix you right up.
God bless your efforts.,
My pull cord rips out of my hand
The string assembly should reach a point far enough out when you pull the cord that it lets it spin free of the engine. What you are probably experiencing is the engine kick-back, where the engine is compressing the air/gas in the cylinder, and the pressure pushes the engine back. The crankshaft is connected to the pull cord assembly, so it's pulling out of your hand. You may not be pulling hard enough, or the cord assembly needs replacing.
Stalls out like out of gas only runs for short
Clean the air filter out with wd-40, saturate it and just wring it out or use some dish soap and then let it dry out or get as much water out of it as you can. Drain the old gas out and use a little new gas to check the engine while the air filter is off and see if it will start, you may have to cover the intake with a rag to choke it out and suck some gas in there. If it runs re-install the clean air-filter before you operate it for any working.
Erratic and weak spark
IF that is a small engine and has a magneto. You need to check the gap between the coil and the magnet on the flywheel. The easiest way to judge that gap is with a business card. If it fits between the two parts without effort, then it is too much gap.
Why could my gx160 be so hard to start in cold weather/
If you know how to take the carb off/disassemble it and check "o"rings for replacement you'll be good to go. You may have to buy a carb rebuild kit for your model. I have done several snow blowers this way and they start right up in the coldest weather -10. Use carb cleaner to clean it out and you may get lucky. Make sure to clean the emulsion tube under needle and seat. always run fuel empty for winter. use pumper and run a ll fuel out, if not use fuel stabilizer for summer or winter storage.
Honda gx160 5.5 hp getting too hot
On most of these engines since they are air cooled you need to have all of the metal shielding that came with the engine on it. These help direct the flow of air from the flywheel fins to cool the engine. You may have to remove the metal shields and clean the fins if you have an older motor that has been run in really dirty areas. If air can't flow between the fins it can't cool. I will mention oil level just because oil also helps cool the engine how ever most of these engines will not run if the oil is low due to an oil pressure switch that prevents it from running if the oil level is too low.
Engine surging
Need more info eg type of car i.e. manufacturer of the vehicle, brand of carburettor?
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