Bobcat Miller 225 Welder Generator 907209 Or 907210 - Answered Questions & Fixed issues

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Bobcat will not start -looses prime-gasoline

Replace fuel pump.
9/16/2022 1:54:43 PM • Bobcat Miller ... • Answered on Sep 16, 2022 • 1,552 views
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My miller 225 welder will crank but not start, no spark, i tried jumping the oil psi sensor. what do i do next?

I had a problem like this a few days ago try taken of the air filter to were u can see the choke it may not be opening rite just cause it opens don't mean itsnot opening rite get a small spray bottle put gas in it and as u start ur welder spray the choke with with the gas a lil if it starts turn ur switch to run for while it workd for me if that don't maybe change the spark plugs
5/5/2022 2:13:44 AM • Bobcat Miller ... • Answered on May 05, 2022 • 5,389 views
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Why wont my miller bobcat225g wont start it cranks . I put new gas new fuel filter new spark plugs cleaned out carb and linkages I have no spark going to the spark plugs

check for all safety micro switches are operational--sit in seat , have bar pulled down , foot on the brake or hand brake on
3/8/2017 5:49:12 PM • Bobcat Miller ... • Answered on Mar 08, 2017 • 1,046 views
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Welder won't speed up to weld ?

What doesnt speed up to weld? the feeder? is the wire burning back? are you getting any wire? this is gmaw / wire right? sounds like it may be running slow
1/2/2016 5:53:53 PM • Bobcat Miller ... • Answered on Jan 02, 2016 • 714 views
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Why will it not charge the onboard battery

do you have a clean connection on the battery terminals?
12/16/2015 11:39:18 PM • Bobcat Miller ... • Answered on Dec 16, 2015 • 366 views
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Gas will not circulate through the fuel line

ethanol gas.... probably turned your fuel line to jelly
12/16/2015 11:38:19 PM • Bobcat Miller ... • Answered on Dec 16, 2015 • 299 views
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Starts, but why won't it weld?

earth wire not connected to the job or welder properly
10/29/2015 9:18:18 PM • Bobcat Miller ... • Answered on Oct 29, 2015 • 498 views
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Will turn over , just back fires

Timing is off. timing belt or chain. Could be loose bolt on distributor clamp too.
9/26/2015 7:41:55 PM • Bobcat Miller ... • Answered on Sep 26, 2015 • 284 views
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How do I fix a fuel shutoff valve?

If it's the small, red, inline shutoff valve, just replace it. There aren't any serviceable replacement parts for it.
4/21/2015 8:18:43 PM • Bobcat Miller ... • Answered on Apr 21, 2015 • 233 views
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Why won't it run?

If the carburetor is ok, check the fuel pump. If it had bad gas in it, the tiny diaphragm gaskets within the fuel pump might be gummed up a little. You can check the pump volume if you remove the fuel line from your carb, aim it into a bucket or other receptical, and watch it pump. The gas should pulse smoothly with a little force. I'm not sure how to describe it, but it should be more than just a trickle, in other works. If your pump seems to be doing ok, and all of your fuel lines are clean and clear, the problem may be an intake manifold gasket leak, a carburetor mount gasket leak, or the intake manifold itself may be leaking. The intake manifold is two-piece, pressed aluminum with a sealant in between the two pieces. A leak at any of the three locations I mentioned would cause the problems you're experiencing. The fuel would of course reach the carb, but due to the any leaks, the vacuum needed would be decreased to the point that it wouldn't be enough to draw the fuel through the carb.

Hope this helps.
TW
4/21/2015 5:00:53 PM • Bobcat Miller ... • Answered on Apr 21, 2015 • 229 views
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No gas coming to carb fuel filter good engine runs while sraying gas in carb

Onan engine? If so, check your fuel pump. It will be located on the engine cowling. You'll see 2 fuel lines, one on top and one on bottom. These are the fuel in/out lines. The line you WON'T see is the vacuum pulse line that hooks to the rear of the pump assembly behind the cowling. This line operates the pump via a vacuum pulse created by the engine.
You can remove the pump mounting screws and the pump will pull away from the cowling a short distance exposing the vacuum pulse line. Make sure it's attached and not dry rotted. If the engine has set up for any extended period, there's a good chance the pump gaskets are "glued" to the pump chambers (internally) by bad gas and not allowing the vacuum to pump the fuel. Onan has (when I was working on them) kits for these fuel pumps and I've installed them successfully, but it might prove to be somewhat tedious if you're not well versed in kits of this sort or not extremely mechanically inclined. But if memory serves, a new pump was priced within reason. Good luck.
2/16/2015 6:27:28 AM • Bobcat Miller ... • Answered on Feb 16, 2015 • 506 views
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I have a miller bobcat 225, it keeps blowing 30 amp inline fuse on a blue wire that runs to the hot side of the starter, any idea?

millerwelds.com will let you down load a manual for this unit, it can help you with this problem, also you can call miller and tech support should help
1/25/2015 6:31:31 PM • Bobcat Miller ... • Answered on Jan 25, 2015 • 1,380 views
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I have a miller bobcat 225 is lower power while welding, any idea?

First off, check all of your welding cables to make sure they're in good shape, then check for tight cable connections. Is your machine staying at low idle speed while trying to weld? If so, Switch the idle select into the 'weld' position and make sure the high RPM's initiate. Try welding again. Better? Could be a number of things, if not.
11/9/2016 8:31:01 PM • Bobcat Miller ... • Answered on Nov 09, 2016 • 1,206 views
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What is the idle speed for a Miller generator/welder?

possible govener sticking needs cleaning and lubricating
11/30/2014 12:34:32 AM • Bobcat Miller ... • Answered on Nov 30, 2014 • 706 views
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Where cam I get a rebuild kit for the onan perfurmer engine 16xsl

You have 2 questions there. What is it you actually need?
10/20/2014 12:55:58 PM • Bobcat Miller ... • Answered on Oct 20, 2014 • 302 views
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Why does my miller bobcat welder generator not stay at an idle when swithed to low idle, insted it goes back and forth to high then to low idle?

The unit may need recalibrating the idle/run setting. Instructions found in manual at 8-6 (subaru engine) and 9-5 (kohler). Idle speed around 2200rpm. Simple screw adjustment. PDF manual here :- http://www.millerwelds.com/om/o4434l_mil.pdf
8/2/2014 11:11:46 PM • Bobcat Miller ... • Answered on Aug 02, 2014 • 1,621 views
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Location of oil switch onan motor miller welder

Hi Martin, I do have this site that has manual for you in order for you to locate it and its function as well. Hope it helps. https://www.millerwelds.com/pdf/spec_sheets/ED4-4.pdf
4/26/2014 6:52:19 AM • Bobcat Miller ... • Answered on Apr 26, 2014 • 1,176 views
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My welding machine does not want to turn on. it

I had the same problem a few days ago try taken off the air filter to where u can see the choke get a spray bottle put a lil gas in it as u start ur welder spray the choke if it starts set ur machine to run it workd for me my uncle showd me this
11/18/2013 7:58:57 PM • Bobcat Miller ... • Answered on Nov 18, 2013 • 109 views
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Oil coming out of the fuel pump

replace seals if possible failing that renew pump
11/4/2013 12:12:45 AM • Bobcat Miller ... • Answered on Nov 04, 2013 • 147 views
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My bobcat has an onan mtr it wont stay on only on the rabbit

Float level may be low or high. There may be dirt in the low speed circuit of carb. Ot may also be a defective needle and seat or even a sunken float. If you eun E10 or E20, you may have corrosion in the carb from sitting- Ethanol absorbs water from the atmosphere.It may also be an issue of the fuel quality too. If the gas sat for any length of time, volatility is impoaired. Especially with oxygenated fuels.
9/29/2012 7:18:46 PM • Bobcat Miller ... • Answered on Sep 29, 2012 • 358 views
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