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Posted on Apr 25, 2011
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HOw do I change grinding wheels on a 6 inch Craftsman bench grinder? Thanks.

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EugenesDIYDen

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  • Posted on Apr 25, 2011
EugenesDIYDen
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Joined: Jun 21, 2010
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There should be a guard over the wheel, held by several screws. Remove this. The nut holding the wheels loosen in the same direction the wheels turn so this would be anti-clockwise for the right hand wheel and clockwise for the left wheel. When replacing the wheel, ensure you replace the cardboard or rubber washers on the wheel. These spread the pressure evenly when the nut is tightened.

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How do I dress a grinding wheel on a bench grinder with a viberating wheel.

Hello.
First of all I must warn you of the dangers bench grinders can represent. Here in Britain no one connected with a business is allowed to carry out any maintenance on any none-portable grinding machine unless they have attended and passed a course on the subject and every employer must keep a register recording what maintenance has been carried out and by whom. Grinding machines have been responsible for many industrial "accidents".
Householders and private individuals are exempt from the Law but cannot afford to be less well informed even though the five and six inch bench grinders sold to the domestic user represent a somewhat reduced risk, great care and precautions are still required, not the least of which is the use of good eye protection even if the grinder is fitted with shields.

The first problem about dressing the grinding wheel of a grinder intended for the domestic market is the tool rests are usually too small and insubstantial for the vibrating star-wheel type wheel dressing tool to be used correctly.
A demonstration would be the best way to learn how to dress a grinding wheel and there are many available on Youtube and here is a link to a particularly good video.

https://www.youtube.com/watch?v=RqxfJ4DtZtQ

Finally, it is best to be aware of one little thought about problem. There is an optimum speed range when a grinding wheel works efficiently and small domestic grinders barely turn fast enough for them to be properly efficient, probably because it is reckoned price and user safety takes priority over efficiency.
The speed that is of concern is the surface or peripheral speed of the grinding surface rather than the rpm of the spindle and should that speed fall too low the wheel will not be able to operate efficiently, will become dull more quickly with a greater tendency to clog and the wheel will become hot in use and hot grinding wheels soon become dangerous.
I hope you will be able to see that by reducing the diameter of a grinding wheel by dressing it also reduces the surface speed of the grinding surface even though the spindle speed remains the same. The relationship between surface speed and spindle speed is why small grinding points need to spin at 20,000 rpm and an eight foot wheel at just a few hundred rpm - in both cases the surface speed is similar.

A domestic grinder should not be used for heavy work but as the size of the wheel is reduced it should be used only for increasingly light work and if it is desired to carry out "normal" grinding operations it would be better to replace the wheel sooner rather than later.
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Bench grinders aren't designed for precision work. In fact, they're really freehand tools that rely on a good eye and careful touch. And while you can take some tools, like drill bits or turning tools, right from the grinding wheel to the work, it's common for grinding to be a relatively coarse, preliminary shaping procedure, followed by careful honing on a whetstone.
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