2005 kawasaki KX 250 F Logo

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Posted on Sep 28, 2017

Lately the front brakes on my 1999 kx 250 will lock up after the bike has sat a while. I am able to release the pressure by simply opening the bleed valve at the caliper. The brake will perform normally but again, after I have parked it for a while the same problem occurs and I go through the same process all over again. What do you think is the problem?

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d dix

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  • Contributor 22 Answers
  • Posted on Sep 28, 2017
d dix
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Brake master cylinder is no good 100%
Don't bother with a repair kit just replace the unit.

5 Related Answers

Anonymous

  • 2336 Answers
  • Posted on Nov 10, 2008

SOURCE: bleeding front brakes

Bleed the master first, make sure that there is plenty of fluid going through there and all the air is out. Then, once the master is fully bled, the fluid will pull through the lines quickly. Just do one line at a time, and once you do them both and get good pressure you want to zip tie the lever to the bar overnight to make sure you get all the little bubbles out. Hope that helps.

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Tom Diffin

  • 95 Answers
  • Posted on Jan 01, 2009

SOURCE: Kawasaki front brake problem

you need to bleed the brakes real good you have air in the line or caliper this happens when you disassemble the caliper hope this helps give us a rate

Anonymous

  • 1 Answer
  • Posted on Jan 17, 2009

SOURCE: bleeding front brakes

Your $7 bleeder kit typically has a near useless one valve in it. Forget the kits such as these, they usually make things confusing for you.
Firts, make sure all teh brake lines are tightly connected and in good condition. If the flexible lines are over 5 years old, conside getting new ones made/fitted. Stainless/braided lines look good but are NOT necessary for any road bike.

All you need is a long piece of clear hose line (fish tank air line tubing usually works well) that fits the top of the bleed nipples very firmly. The hose should be long enough to hang over your handle bars, or be suspended by a wire or string so that the open end is higher than the master cylinder. You can use two such hoses and do both front calipers at the same time if you wish.

First, manouver the handle bars so that the top of the master cylinder is as level as possible, even to the point of undoing the grip clamp and rotating the whole assembly around the handle bars a bit. Then fit the clear hoses to the caliper bleed nipples.
Remove the top of the master cylinder reseviour and make sure the fluid is topped up. Watch this level the whole time, it is important that the fluid level never get below half full or you risk reintroducing air into the brake lines again. Never reuse old fluid, and always filter any new fluid that has been in the brake system before (run it through a new fuel filter if you are that hard up for money) you reuse it.
Then crack open the bleed nipples on the calipers so that you see fluid start to rise up the hoses ( which is why you want clear hoses). You can pump the lever a few times to get things happening quicker, just watch the master fluid level!
Keep pumping the lever and topping up the fluid level until the level in the tubes is at the same level as the master cylinder. Leave the bleeder nipples open and leave the bike alone for an hour.
After an hour, close the bleeder nipples and top up and refit the master cylinder reserviour cover.
Use a jar under each hose to catch the fluid, remove each hose from its bleeder and let the fluid drain out into the jar. Ditch the used fluid.
Reset the grip to its proper position if it was moved and test the brakes. Pump the lever two times and then release the lever for a few minutes ( at least 1 minute) If the brakes are still soft or wont hold pressure ( if you still have to pump the lever to get pressure, dont ride the bike!) then suspect worn master cylinder or buggered seals.

Anonymous

  • 137 Answers
  • Posted on Feb 27, 2009

SOURCE: rear brake problem zxr750

hey there,, just gonna guess that u are tryin to bleed the caliper with it on the wheel already,,if u are m8 then itl take ages to pressure up,, im takin it that the caliper has never been split appart b4,, so any way,,take the caliper off the wheel ,but still leave it connected to the brake line,,take pads out to, and just place a pad in between the to pistons,,fill up the resevoir with fluid,, leave the cap off and just put the rubber cap in ,,start pumpin the foot brake,u should see the pistons moving,,keep pumpin till the pistons are a fair way in,, then if u have some put some copper grease on the pistons, then prize them back in,,then replace the pads then pump the foot brake again,just to check,its all moving,, put caliper bk on the wheel ,then bleed as normal,, gettin all air bubbles out,, ,hope that all makes sense m8,, any probs ,,shout and stage 2 story il tell yuh,, cheers now

Anonymous

  • 66 Answers
  • Posted on Oct 22, 2009

SOURCE: 1992 ZXR 250 Ninja locked ignition & brakelight stuck on

Try jiggling the handle bars as you turn the key to relieve the pressure off the ignition lock. The kawasaki's have one position past the off "Lock" position that is called the "Acc" this will leave your brake light on. So the key switch goes "Acc", "Lock", "On". Make sure your key is in the Lock position and not the Accesory position

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I have spent the better part of the day trying to bleed the brakes on my bike. I have rebuilt the master cylinder and cleaned every thing thoroughly. I have pumped the lever 2to3 thousand times. 20 to 50...

You have to open any bleeder valve first

Then you slowly push out the air & brake fluid

There is never any pumping to be done on a car
or any product in order to bleed any fluid.

All your doing is getting out the air

Then when the system is closed there is no pumping
to create a high hydraulic pressure ,just a gentle application
of the brake or clutch
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you need to first adjust rear brakes per TSB in our file, 98-14=4 I think. (If you replaced or adjusted rear brakes)

Then bleed again, but you may need to loosen the pressure valve on the master cylinder, or apply very hard pressure on the dowm stroke with the front bleeder on the claiper open just slightly. You have to overcome the the valve spring in it as it is deisgned to send pressure to the rears before the fronts to allow the rears to engage at the same time as the fronts. It takes higher pressure on bleeding to over come.

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http://groups.yahoo.com/group/villagerquest/
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HARLEY- 02 DYNA WIDE GLIDE front brake bleeding problem master rebuilt caliper also lever builds preasure but when bike is started and moved the lever bottoms out NO BRAKES

Starting the bike has effect on the front brakes and I doubt moving the bike does either. The problem sounds like you're using an improper procedure to bleed the brakes.

First, fill the front master cylinder reservoir with the proper type of brake fluid. Then, bleed the master cylinder. Use this EXACT procedure. Squeeze the lever and hold it. Then loosen the line from the front master cylinder and allow the pressure to bleed off. Release the brake lever. Repeat this procedure again. Do not allow the master cylinder reservoir to run dry during any part of this bleeding process.

Then move to the caliper bleeder valve. Squeeze and hold the brake lever, open the bleeder valve and bleed off the pressure, close the valve, release the lever and allow the master cylinder to refill. Repeat until you get a full firm brake lever. Top of the master cylinder. Wait a few minutes and test the brakes.

If you cannot get anything to work out, look in the very bottom of the master cylinder reservoir and you'll two holes. One is relatively large and the other is very small. Using a small drill bit or a strand of wire, make sure the small hole is open. I've seen trash plug this hole and the brakes not work correctly. DO NOT MIX DIFFERENT TYPES OF BRAKE FLUID. The correct brake fluid to use is printed on top of the reservior top.

Make sure you test the brakes before riding the bike, improper brake servicing can lead to serious injury or death.

Good Luck
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In my 05 kx 250 my brake pads were really worn out, so i changed them, and i put everything back together and now theres no pressure in my brakes to move the piston in the caliper. What do i do? add more...

Maybe air in the line..

Bleed the line..
Open the master,, then open the slave & let it drain.. At the same time keep adding fliud to the master as needed - dont let it drain to low - keep it topped off..

After you think the entire line has been drained,, close the slave & be sure master is at the right level & close..

That will release any air - if that was the issue..

Hope this helps !!
Please rate me good ;o)
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