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Posted on Nov 28, 2010

What is the correct ring gap? what is the jug and head bolts to be torqued

4 Related Answers

tombones

  • 3567 Answers
  • Posted on Apr 15, 2009

SOURCE: torque settings for the head bolts on a 1984 xc 125 husky

The stud is 8mm with 1.25 thread. the torque, according to the service manual, is 19.6 to 21.6 Nm or 2.0 to 2.2 Kgm or 14.5 to 15.9 lb/ft.. It all depends on your favorite language.

Please take a moment to rate this answer. Thanks silverfernwe!

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Anonymous

  • 216 Answers
  • Posted on May 01, 2010

SOURCE: head bolt torque specs and whether any sealer used

torque those bolts in a cross pattern in 5 lb increments to 40 lbs. carefully, dont forget to oil the bolts first. No sealer is used

Anonymous

  • 9 Answers
  • Posted on Aug 02, 2010

SOURCE: torque specs.


Check manuals here:
http://en.wikipedia.org/wiki/Yamaha_XZ_550#Service_Manuals

Anonymous

  • 167 Answers
  • Posted on May 05, 2011

SOURCE: im putting my 05 yz 125 top end back together my

G'day. The torque specs for the 8mm head bolts is 18ft/lbs.the jug?(cylinder or barrell) is just tightened down even & firm, as there is no acess for a torque wrench.
OK. other things to note.
Clean the cylinder first in solvent(kero or fuel).Then in warm soapy water in a bucket. Dry-(compressed air is best for this-wear eye protection).once dry lubricate all power valves with oil.
Using a clean white rag-soak the end in your 2 stroke oil & wipe the inside of the cylinder surface untill the rag comes back clean(you will need to do it a couple of times-turn the rag over & do it again).Lube the new piston just before assembly-Also pour a little oil down the main bearing oil holes & over the big end too.
Other things to be sure of are-
Piston on the right way round-arrow to the exhaust.
Rings right way up. Some 2stroke dirtbike rings will only go one way up.Look CLOSELY at the ring ends-on the upper or lower surface there may be an etched dot or "T" or "N" or other marking. the mark goes facing up(on both rings unless single ring piston).
rings positioned with end gaps over the locating pins(the ring grooves have a pin in them to stop the ring turning)
Piston pin clips in correctly.
Powervalve moves freely.
Again-watch when you fit the cylinder-it can be tricky to keep the ring end gaps over the locating pins as you feed the cylinder over the piston.
Hope this all helps
Regards(done this a thousand times)Andrew Porrelli

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under piston in cylinder is where the oil should be but everywhere else is a problem -----if the head not bolted down correctly and torqued gasket can be damaged and allow oil to pass --if piston rings not put on correctly will allow oil to blow pass --valve guides not correct-valves not seated -rockers/pushrods if not correctly installed or torqued incorrectly will cause blow by and possible more damage to engine
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5helpful
2answers

Im putting my 05 yz 125 top end back together my question was what is the torque specs on the head and on the jug

G'day. The torque specs for the 8mm head bolts is 18ft/lbs.the jug?(cylinder or barrell) is just tightened down even & firm, as there is no acess for a torque wrench.
OK. other things to note.
Clean the cylinder first in solvent(kero or fuel).Then in warm soapy water in a bucket. Dry-(compressed air is best for this-wear eye protection).once dry lubricate all power valves with oil.
Using a clean white rag-soak the end in your 2 stroke oil & wipe the inside of the cylinder surface untill the rag comes back clean(you will need to do it a couple of times-turn the rag over & do it again).Lube the new piston just before assembly-Also pour a little oil down the main bearing oil holes & over the big end too.
Other things to be sure of are-
Piston on the right way round-arrow to the exhaust.
Rings right way up. Some 2stroke dirtbike rings will only go one way up.Look CLOSELY at the ring ends-on the upper or lower surface there may be an etched dot or "T" or "N" or other marking. the mark goes facing up(on both rings unless single ring piston).
rings positioned with end gaps over the locating pins(the ring grooves have a pin in them to stop the ring turning)
Piston pin clips in correctly.
Powervalve moves freely.
Again-watch when you fit the cylinder-it can be tricky to keep the ring end gaps over the locating pins as you feed the cylinder over the piston.
Hope this all helps
Regards(done this a thousand times)Andrew Porrelli
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Head bolt torque specs and whether any sealer used with o-ring on bottom of jugs for a 2001 twin cam

torque those bolts in a cross pattern in 5 lb increments to 40 lbs. carefully, dont forget to oil the bolts first. No sealer is used
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What are the torque specifications for the heads on sporster

You didn't say what year model. Sometimes the heading at the top of these postings are not correct.

For an Evo Sportster, the head bolts must be torqued in a particular sequence. The head bolts are labeled #1, 2, 3, & 4 in the drawings, not literally. The front head bolts are numbered differently from the rear as well.

You torque the bolts in three steps. The first step, you torque the bolts to 7-9 foot pounds. Then you torque them to 12-14 foot pounds. And finally, you mark each bolt and pull it down an additional 1/4 turn. You must torque the bolts in the following sequence.

On the front head, the #1 bolt is the front bolt on the left side of the cylinder head, then the #2 bolt is the left rear bolt, #3 bolt is the right front, and #4 bolt is the right rear as viewed from the top of the head.

On the rear head, the #1 bolt is the bolt at the left rear, #2 bolt is the bolt at left front, #3 bolt is the bolt at right rear, and #4 bolt is the bolt at right front as viewed from the top.

Do not forget to put the O-rings on the dowels when you put the head gasket on and oil the threads of the studs. Make sure you put a new cylinder base gasket on the bottom of each cylinder as well. Once the torque has been taken off the cylinders, the base gaskets will leak unless they are replaced.

On an Ironhead, the head torque is 60-70 foot pounds tightened in a criss-crossed pattern.
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What are the torque specifications and sequence for head gasket?

Alternately tighten all bolts until finger tight. As if you are sitting on the bike tighten the front jug top left (short bolt) to 84-108 in-lbs. Then the other short bolt, then the top right (long bolt), then the bottom right bolt. After that then tighten (using the same sequence) to 12-14 ft-lbs. Now place a mark with a grease pencil straight from the bolts out to and onto the cylinder head. Using the same sequence tighten each bolt a 1/4 (90 degrees) more. DO NOT over tighten.
Withe rear jug do exact same thing but with the sequence of right bottom first (short bolt), right top again a short bolt, then left bottom, then left top. Hope this helps.

JP
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Gap setting poulan wildthing blower

buy an echo or a stihl... poulan rates this motor for 40 hours of use and then it is done.

head bolts came loose on mine piston slap wore out jug ring and piston. don't want to spend 40d on parts to repair a 100d unit
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