1981 Suzuki GS 750 L Logo
Anonymous Posted on Jul 20, 2010

I need to know the valve adjustment procedure and

I have a 81 gs750l that never had the initial break in tune up. Is has 5000 miles on it and run ok. The valves need adjusting. I just wanted to know what the settings and procedure was..

  • Anonymous Aug 01, 2010

    I have been told by suzuki this is the 1st year they had adjustable valves(no shims) on this model. Is the valve clearance setting the same for this type of valves? I adjusted the ones on a 1985 gs700es by holding the center screw and loosening the holdnut, then adjusting clearance with feeler guage and tightening the holdnut. Should be the same, right? Thanks.

×

1 Answer

Anonymous

Level 1:

An expert who has achieved level 1.

MVP:

An expert that got 5 achievements.

New Friend:

An expert that has 1 follower.

Hot-Shot:

An expert who has answered 20 questions.

  • Contributor 21 Answers
  • Posted on Jul 20, 2010
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

MVP:

An expert that got 5 achievements.

New Friend:

An expert that has 1 follower.

Hot-Shot:

An expert who has answered 20 questions.

Joined: Jul 20, 2010
Answers
21
Questions
0
Helped
7923
Points
30

Valve clearance ideal setting is 0.10mm however as ideal replacement size shims are not always available use tolerance 0.05 to 0.2mm inlet and exhaust Procedure remove tappet cover rotate motor to tdc compression (inlet valve lobe pointing to rear wheel and exaust lobe to front wheel) measure clearance if no clearance depress cam bucket hold down by wedging a screwdriver or suitable tool (allen key) between cam bucket and cam remove shim measure with micrometer an relace with a shim 0.15 thinner depress valve remove wedge and measure clearance (if any) repeat procedure 4 each cylinder if clearance to large replace shim with a thicker one till clearance is in spec

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

How to break in a new motor

Factory assembled motors don't need as much breaking in as DIY overhauls. Whichever, the key things are

- don't lug the engine
- don't run at high revs for extended times
-change gears more often
-change engine oil and filter more often, say at 20 miles then 1000 miles then 5000 miles.

See also

http://www.popularmechanics.com/cars/how-to/a3113/how-to-break-in-a-new-car/
.
0helpful
1answer

Flat spot between 5000 & 6500 rpm

Has something to do with you timing and valve adjustement. Get it tuned the way it supposed to. Or just get performance. Its hitting a flat spot because the valve are floating inside the case when it goes too fast and doesn't have the proper performance added to the inside components.Have to have the right components to fit together correctly for the exact way you want your bike to run.
Dec 19, 2013 • Motorcycles
1helpful
1answer

A mechanic falsifying indications to justify big engine work...How can I tell?

I suggest a second opinion would be in order as everything he did for the tune up was not altogether necessary. I consider that as the car was running ok before I would not touch the carby other than to fine tune the idle mixture to emission requirements. Any problems with the distributor cap would have showed up as a miss and the rotor button would have to be really bad but again as it was running ok. My policy is don't touch what ain't broke.Power valves in carbys are there to give extra fuel when the vacuum falls off under acceleration and do nothing else. To accommodate a bigger alternator more adjustment on the idle mixture screw would be necessary at idle but as alternator barely charge at idle the adjustment would be little. The low compressions may be from pumped up hydraulic followers and I would discuss that with the original engine builder as to what hydraulic units he fitted. but again if it was running ok before what the hell. Yes get a second opinion for sure from the engine builder.
0helpful
1answer

All electical on my gs750L is out.

check your battery connections.
0helpful
1answer

Honda deale told me i needed a valve ajustment on my 750 shadow it got about 9000 miles on it i took it in the spark plugs were black it runs good they say one valve may need ajustment some one told me...

Spark plugs are carbon fouled black usually caused by leaking valve seals,bad oil control rings.The fuel flow, the fuel pressure, the fuel itself, the fuel pump, the fuel filter needs to be inspected.Also the oil needs to be checked.--------- If one of the valve is out of adjustment, it needs to be realigned, as it can cause the leak and this may cause spark plug getting black. --------- I agree that at present, motorcycle is running fine, but this spark plug getting foul black, is the indication to checked this above mentioned possibilities.--------- ---------- Get the valves and fuel system inspected by the local dealer or at local garages.They can inspect the valve and fuel system and do required tune up and adjustments.--------- This will help.Thanks.Helpmech.
1helpful
1answer

Power seems to run out early running through the gears and there is a hollow sound in the exhaust at the end

Hello...from your comment it sounds like your bike needs a valve adjustment. The "hollow" sound in the exhaust and the powerband loss is usually a good indication of this. Have you had them adjusted lately? This first adjustment should be done at 5000 miles and then every 7500 miles there after.
The settings are:
Intake .003 - .005
Exhaust .007 - .009
Always set valves on a COLD engine.

I hope this helps...good luck with your bike.
0helpful
1answer

My 2006 yamaha stratoliner has 16000 miles on it. It has never had the valves adjusted. How do I know if they need adjustment?

The valve clearance is automatically adjusted be the hydraulic valve lifter. However Yamaha say there are times when the valve clearance needs to be adjusted manually. Basically to balance a pair of valves if they become misaligned (pretty dam rare) as they are operated by the one lifter. (eg Inlet pair has one hydraulic lifter and the Exhaust pair has one hydraulic lifter)

The recommend service / checking interval is 20,000 kms. (12,000miles approx) according to the manual.

I have 15800 miles on my 2008 and after speaking with a Yamaha service technician, he hasn't had one in yet that has required adjusting when he has carried out the 20,000km service. Infact he has had to adjust one as of yet even at 40,000kms.

It is a bit of a pain to do, as a lot of stuff has to be removed and the covers are a little tricky to get off.

Me, I am not going to bother until 24,000miles, as long as you change the oil and filter every 5000 miles my Yamaha guy recon it will be OK.

If you are going to do it yourself, you will need a manual as only one value has an adjuster and the other is a slipper, so they are not as easy to adjust as a pair of standard valves.


0helpful
1answer

I have had the bike a month its done its engine break in its done 650 miles the engine seems to have lost a little power. ther is a bit of vibration all over the bike wich wasn't ther when i was riding it...

During break in, everything breaks in. Valves need to be adjusted,bolts loosen(check your engine mounting bolts),steering neck bearings need to be adjusted,carbs need tuning,etc. 600 mile check ups often include changing the plugs along with the oil. You need to go over the whole bike with a fine tooth comb, it's probably a motor mount bolt.
0helpful
1answer

1986 5000 TQ running issue

Try cleaning the rubber hoses associated with the idle speed stabilisation valve. If that doesn't help, try disconnecting the wiring plug from the same unit, if there is some improvement then replace the unit. You could also try checking the fuel warm up and cold start valves, these should give specific electrical readings on a meter at set temperatures, (I should be able to produce the relevant values and test procedures if you need them- let me know). It's possible that the injectors aren't opening at the correct pressure or that their spray pattern is poor. A fuel injection workshop should be able to service them for you. You could try running some injector cleaner through the system-you simply add it to the gas tank when you fill up.
Good luck, Bob.
Not finding what you are looking for?

2,155 views

Ask a Question

Usually answered in minutes!

Top Suzuki Experts

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Sean Wright
Sean Wright

Level 3 Expert

2045 Answers

Bob G

Level 2 Expert

104 Answers

Are you a Suzuki Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...