I have a 81 gs750l that never had the initial break in tune up. Is has 5000 miles on it and run ok. The valves need adjusting. I just wanted to know what the settings and procedure was..
Valve clearance ideal setting is 0.10mm however as ideal replacement size shims are not always available use tolerance 0.05 to 0.2mm inlet and exhaust Procedure remove tappet cover rotate motor to tdc compression (inlet valve lobe pointing to rear wheel and exaust lobe to front wheel) measure clearance if no clearance depress cam bucket hold down by wedging a screwdriver or suitable tool (allen key) between cam bucket and cam remove shim measure with micrometer an relace with a shim 0.15 thinner depress valve remove wedge and measure clearance (if any) repeat procedure 4 each cylinder if clearance to large replace shim with a thicker one till clearance is in spec
The valve clearance is automatically adjusted be the hydraulic valve lifter. However Yamaha say there are times when the valve clearance needs to be adjusted manually. Basically to balance a pair of valves if they become misaligned (pretty dam rare) as they are operated by the one lifter. (eg Inlet pair has one hydraulic lifter and the Exhaust pair has one hydraulic lifter)
The recommend service / checking interval is 20,000 kms. (12,000miles approx) according to the manual.
I have 15800 miles on my 2008 and after speaking with a Yamaha service technician, he hasn't had one in yet that has required adjusting when he has carried out the 20,000km service. Infact he has had to adjust one as of yet even at 40,000kms.
It is a bit of a pain to do, as a lot of stuff has to be removed and the covers are a little tricky to get off.
Me, I am not going to bother until 24,000miles, as long as you change the oil and filter every 5000 miles my Yamaha guy recon it will be OK.
If you are going to do it yourself, you will need a manual as only one value has an adjuster and the other is a slipper, so they are not as easy to adjust as a pair of standard valves.
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I have been told by suzuki this is the 1st year they had adjustable valves(no shims) on this model. Is the valve clearance setting the same for this type of valves? I adjusted the ones on a 1985 gs700es by holding the center screw and loosening the holdnut, then adjusting clearance with feeler guage and tightening the holdnut. Should be the same, right? Thanks.
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