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Posted on May 12, 2010
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Disassembled bike to replace dead battery (just removed seats and plastic molding). Reassembled bike, starts with new battery no problem. But now the clutch won't engage. What on earth did I screw up while I was changing the battery?

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Henry

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  • Buell Expert 473 Answers
  • Posted on Nov 05, 2013
Henry
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Joined: May 24, 2013
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You might have messed up the hydraulic line that the clutch uses to operate - look for cuts, nicks or holes in it - if you can't find any your gonna be taking it to a dealer.

5 Related Answers

Anonymous

  • 948 Answers
  • Posted on Apr 25, 2009

SOURCE: clutch engaged engine stalls 2003 Suzuki GSX-R 1000

The bike has a sidestand interlock that prevents you from riding away with the kickstand down. That interlock is not functioning properly. Could have been bent or moved, unplugged, or perhaps the relay has failed. If physically activating the switch does not work, and connecting the wires with a jumper does not work start looking at the turn signal relay, some bikes have that circuit integrated into the relay.

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Anonymous

  • 32 Answers
  • Posted on Jul 24, 2009

SOURCE: Clutch push rod will not depress to engage

go to this http://www.cmsnl.com/yamaha-rt1-19701971_model8356/partslist/A-09.html and then click on "view big image", this will give you a diagram of the clutch etc,, the adjustment (No. 26) may need looking at, or (No.11,12,) have broken.Basically you turn 26 in (clockwise) untill you feel light resistance then back off 1/2 turn (been years since i worked on one of these!) this should give you freeplay, have you just got the bike?, and do you think it has been stripped lately(ie the clutch). PS I am not affiliated with the web site i offered above, just a handy reference for you maybe? cheers

Anonymous

  • 921 Answers
  • Posted on Oct 08, 2009

SOURCE: after bike is warmed up and engaging clutch bike

check fuel filter first and then fuel pump.

jimmy

  • 409 Answers
  • Posted on Mar 10, 2010

SOURCE: with the bike in gear and the clutch engage, the

Clutch discs are stuck, put the bike in gear, not running, pull in the clutch and push the bike back and forth to break the clutches loose. Once they break loose start the engine put the bike in gear, hold the front brake, and slip the clutch a little to remove any built up or stuck crud on the plates.

Anonymous

  • 16 Answers
  • Posted on Aug 04, 2010

SOURCE: my 1997 yz 250 clutch wont engage after i did the

you lost a part

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1

Park the Suzuki motorcycle on flat level ground and allow the engine to cool. Remove the screws or bolts from along the edge of the seat.
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Pull the seat off the bike's frame and set it aside. Pull the wire harness off the top of the battery, or loosen the cable connector and pull the cables off the battery.

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Pull the battery from the plastic box. Place the new battery into the plastic box in the same position as the old one.
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Connect the cables to the new battery, or connect the wire harness to the battery. Replace the seat to the bike's frame opposite the way you removed it.
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