2002 Harley Davidson FXDL Dyna Low Rider Logo
Posted on Apr 12, 2010
Answered by a Fixya Expert

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How do you change a voltage regulator for a 2002 harley davison FXDL

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Anonymous

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  • Master 4,565 Answers
  • Posted on Apr 12, 2010
Anonymous
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The voltage regulator bolts onto the frame, usually on the two downtubes of the front of the frame. It has one two pigtail and then a larger gauge single long wire. The pig tail plugs into the crankcase near the end of the oil filter. It may have a clip that holds it in. Loosen the nut on the clip and unplug the pigatail. Mount the new regulator to the frame where the old one came off. The regulator must have a good ground connection between it and the frame. Most mechanics put a "star type lockwasher" between the frame and the regulator. The teeth on the star lockwasher bite into the frame and the regulator insuring a good ground. The long wire is routed along the frame back and up to the positive side of the battery. There is no need to polarize anything, just put the new one on and that's it.

  • c-ibarra3902 Jun 17, 2011

    do i need to take the gas tank off

  • Anonymous Jun 17, 2011

    Well, I'm not sure on your later model bike but I wouldn't think so. The voltage regulator is usually located where it can get lots of air flow across it as it can get pretty warm at times. As I said in the original post, it's usually mounted on the front downtubes of the frame right behind the front wheel. It gets good air flow in that location. You've got three wires coming out ot the regulator. Two are together and they run to the connector on the lower front of the engine. The single larger diameter wire goes directly to the battery, main breaker, or starter connection so that it can charge the battery. This wire is usually routed along the lower section of the frame until it gets to the middle of the bike and then turns upwards towards the battery.

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How do I check the stator and voltage regulator on my motorcycle?

Get a multimeter (you can get one from under $10).

Set the scale for D.C. Voltage, and connect it to the two battery terminals, observing polarity!

Start bike and read meter.
Should be around 13-14 volts.
It should rise slightly when you rev the engine.

If you don't get these readings, shut off engine, and disconnect wiring from alternator to regulator.

Set meter's scale to A.C. Voltage, and connect to alternator leads (polarity doesn't matter on A.C. Voltage).

Start engine and read meter.
Output depends on how high your alternator is rated.
I've seen it as low as 25 volts, and as high as 40 volts.
Whatever you get, it should rise when you rev the engine.

If the alternator isn't reading right, that's your problem.
If the alternator's reading right, but the output from the regulator isn't, then the regulator's the problem.

Usually, the regulator goes before the alternator does.
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check the inexpensive & easy first like plug, stator wiring, voltage regulator, relay/circuit breaker, fuse, if all ok look at the stator this is where the money starts
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