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Anonymous Posted on Jan 04, 2010

My 1969 ts 250 is burning crank case oil. Must be the crankshaft seal is out? Can I replce the seal without spliting the crankcase joint?

  • Anonymous Jan 07, 2010

    The 1969 Ts250 is a two stroke and the right side crankshaft seal separates the transmision part of the case from the cylinder. I removed the outer transmision cover and found that you do have to split the case apart to replace the right crank seal it is installed from the inside. I have split the case and the seal is hard and I am sure it is the problem so I ordered all new seals and gaskets. after I install them Iwilltry to let you know how it works. Thanks for trying!! Oh! I forgot to tell you that when I removed the exhaust pipe I had about 1/2 cup of oil drain out on the ground.

  • Anonymous Feb 06, 2010

    I replaced the seals and got the engine back on the bike. I have put a few hours on it, and it seems to have fixed the problem, it's not being fallowed by as much smoke and the crankcase oil is staying full. Awesome!! Hope this will help someone else!!!

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Daniel MacDonald

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  • Posted on Jan 04, 2010
Daniel MacDonald
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If your motorcycle is burning oil this indicates worn top end components. A leaking crank shaft seal would be leaking onto the ground. Yes you can replace the seal without splitting the cases, with the right tools.

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because i do not think that the truck will run with the crankshaft moving.....back and forth.
so in any case you have a lot of work to do.
here is how to remove the crank shaft.
REMOVAL
  1. Remove the oil pan.
  2. Remove the oil pump from the rear main bearing cap.
  3. Remove the vibration damper.
  4. Remove the timing chain cover.
  5. Identify bearing caps before removal. Remove bearing caps and bearings one at a time.
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  8. Remove and discard the front crankshaft oil seal.
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  1. Lightly oil the new upper seal lips with engine oil.
  2. Install the new upper rear bearing oil seal with the white paint facing towards the rear of the engine.
  3. Position the crankshaft into the cylinder block.
  4. Lightly oil the new lower seal lips with engine oil.
  5. Install the new lower rear bearing oil seal into the bearing cap with the white paint facing towards the rear of the engine.
    1. Apply 5 mm (0.20 inch) drop of Loctite 518, or equivalent, on each side of the rear main bearing cap. DO NOT over apply sealant or allow the sealant to contact the rubber seal. Assemble bearing cap to cylinder block immediately after sealant application.
    2. lb align the bearing cap, use cap slot, alignment dowel and cap bolts. DO NOT remove excess material after assembly. DO NOT strike rear cap more than 2 times for proper engagement.
    3. Clean and oil all cap bolts. Install all main bearing caps. Install all cap bolts and alternately tighten to 115 Nm (85 ft. lbs.) torque.
    4. Install oil pump.
    5. Install the timing chain cover.
    6. Install the vibration damper.
      1. Apply Mopar Silicone Rubber Adhesive Sealant, or equivalent, at bearing cap to block joint to provide cap to block and oil pan sealing. Apply enough sealant until a small amount is squeezed out. Withdraw nozzle and wipe excess sealant off the oil pan seal groove.
      2. Install new front crankshaft oil seal.
      3. Immediately install the oil Dan.
if you have an email address i can send some images
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