Question about 2001 CCM 604 DS Supermoto

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CCM 604e to correctly adjust clutch cable, clutch drags

How to correctly adjust clutch cable, clutch drags

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Turn the clutch adjustment bolt towards the clutch-lever surface all the way in-not too tight. Feel the lever pressure as crisp, engage the first gear, and see if the bike moves when you engage; stops when you dis-engage. Give the adjustment-bolt a couple outward turns, and see. Repeat procedure as necessary.

Posted on Nov 11, 2009


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Feb 28, 2010 | 2001 CCM 604 DS Supermoto

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Adjustment for the clatch

Hi I understood the correct adjustment for the clutch is as follows-slacken off the adjustment at the handle bars first then remove the plastic plug slacken the locknut and screw the screw in until contact is made then back off the screw 1/8 of a turn (what the ccm handbook says) the rotax engine manual says 3/4 of a turn but I think that is excessive. Then using the box spanner supplied in the ccm toolkit, carefully tighten the locknut ensuring the screw does not move with a screw driver. Re-adjust at the handlebar(2-3mm of slack). Also ensure there is the correct amount of oil, I checked mine cold after an oil change and I had way too much causing the clutch to drag when warming up. The clutch will tend to slip if the adjustment screw is in too far and there is no free play at the lever. Steve.,,,

Nov 10, 2008 | 2003 CCM 604 DS Dual Sport

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