Chain came off while under power, tranny made grinding sound and has no forward or reverse after remounting chain. drive sprocket feels like it is in gear whether in neutral or gear. just pulled engine tonight, do I have to pull cylinder to get cases open on this 125? Been a long time since I have done any engine work on an atv.
SOURCE: honda cbr900rr transmission
Hi Jason..
I had exact same problem.. bottom line I had to replace selector forks (all three) and second gear cog.. If u do replace a gear cog then please take a tip from me (lesson hard learn't). Have all your gears undercut at the same time or it will slip out of another gear.. I got my bike back after 2 nd gear done and on the same day 3 rd gear started to slip. Had to send bike back and have all the cogs undercut... Now its fine.
And yes u do need to remove motor to open gearbox and u will need to replace gaskets..
Doug
SOURCE: '95 Yamaha YZ 125 clutch - stays in gear when clutch is pulled in
hey dude,, just thought id come in and give u some tips or 3,, i take it when u pull clutch lever in, and try and change gear it feels like your foot will snap b4 it goes in gear,, if that makes sense,, firstly mate,is to make sure the clutch cable slides freely ,easest way is to take cable off and just grab 1 end and make sure it isnt sticky,, if so dip one end of the cable in a bit of old oil ,,whilst holdin the other end ,pull and push the cable inner, this will **** up a bit of lubricant inside the cable ,, keep doin this each end till free to move, ,,next step if the cables ok,,, and may need help if u dont no,drain the oil out,,and as u r sat on the bike is to remove the clutch casing on the right hand side of the moter,where the bottom end of the cable goes,remove the casing being carefull not damage the gasket,,then u will see clutch plates and friction plates housed,, undo the 7 or 8 spring loaded bolts carefully take the first fibre plate out then metal friction plate then another fibre plate and so on,, wen u take the 1st plate out place that on the bench ,stacking each plate on top of one another, cause they have to go back in as they came out,,wen out,,u need a piece of wet n dry paper ,or fine emery,,and just wipe round both sides of the fibre plates taking the shine off them,as u put them back in,, put casing back on with a decent gasket,, oil back in cable on, make sure cable has no free play on the lever so wen u r about to pull lever in it bite straight away,, start her up, warm it up and try it,,any probs still il eat my shoe,, take care m8
SOURCE: noise in trans or in primary chain
It sounds like the primary drive chain is loose. The way I adjust mine is to take off the upper left inspection cover, start the bike and slowly tighten the adjuster until it starts to wine, then back off until it stops. Rev it slowly and listen for a wine. No wine good to go.
SOURCE: I have a 2003 yamaha kodiak ATV, reverese indicator light stays
MAKE SURE THAT FORWARD AND REVERSE ARE FULLY ENGAGEING AND DISENGAGING
SOURCE: Reverse override button doesn't seem to change anything
The override button on your Yamaha isn't supposed to override reverse. It will only disengage the rev limiter while moving forward when you have the "Diff Lock" engaged. When this happens, you will see your speedometer change to zeros. If you want to override your reverse, you will need to rewire a few things. I found the info I needed at "grizzhopper.com" to rewire mine.
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