2000 Harley Davidson XL 1200 C Sportster Custom Logo
Posted on Apr 18, 2012

1993 hd sportster. It runs and idles fine but when you drive 10anywhere or 15 miles it begins making a popping sound in front cylinder.

5 Related Answers

Anonymous

  • 2 Answers
  • Posted on Mar 26, 2009

SOURCE: HD 1200 Sportster 1997 model misfiring on rear cylinder

hi paul here,
the coil on my bike turned out to be the problem after checking wires, connections and plugs. brought a used single fire. tried it out after being told that coils usaully go all bad not just half. have not had the problem since and i was conteplating buying ignition and coil combo for hundreds. good luck

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Anonymous

  • 420 Answers
  • Posted on Jul 10, 2009

SOURCE: 05 sportster 1200 custom making a noise from

Sportsters are noisey beasts, are you new to Harleys if so it is most likely normal. I know when I first got mine it sounded to me like it was coming apart. I changed to Mobile 1 synthetic oil and it quited up.

czaa

Arnie Burke

  • 7339 Answers
  • Posted on Aug 06, 2009

SOURCE: HD Sportster 1200cc Custom. Runs fine for 10 to 20

your choke could be sticking or other carb adjust needed. also get that clutch inspected before u start pedaling!

Testimonial: "Thank you for the comment!!! "

Anonymous

  • 4565 Answers
  • Posted on Apr 21, 2010

SOURCE: no fire at the plugs, battery fine, was running

Your Sporty has a fuse box somewhere. check the fuses to see if any are blown. Harley always puts their ignition systems on their own circuit. If you don't find anything that way, contact me directly at [email protected] and I'll scan a trouble shooting chart in and send it to you. There's more to the late models than there was with the early models.

Anonymous

  • 4565 Answers
  • Posted on Jul 05, 2010

SOURCE: 2000 HD Sportster XLH - makes "clicking" sound trying to start

Ok, If you are absolutely sure the battery is good, there are several possibilites. If the battery is over a year old, take it to an automotive parts store and ask them if they can load test it. They'll usually do this at no charge.

If the battery is good, the first problem could be in the starter relay. Look at the end of the starter from the right side of the bike. You'll see a plate on the end that is roughly shaped like a pentagon. Just above that plate is a plug with a single wire. Unplug this wire and use either a test light or a digital volt ohm meter to check for voltage when you press the starter button. If you do NOT have voltage and the clicking you are hearing is coming from under the seat, you probably need a starter relay.

If you have 12 volts on that wire, you're problem is in the starter. Disconnect the negative cable from your battery. Now, take the three small screws out of the back of the starter that holds the pentagon shaped plate on. Underneath the plate is a plunger and a spring. Remove these parts and look at the copper contacts on either side of the solenoid and on the plunger. If they are burned badly, you need to replace them. You can get the parts through an aftermarket supplier and they are not very difficult to replace. Usually, it can be done without removing the starter. Simply replace the contacts and a new plunger comes with the parts kit. Reassemble the starter, reconnect the battery cable, and you should be ready to go.

Good Luck
Steve

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Did you replace the plugs with the correct lenght? Original HD or another make? Logic would dictate that if all was o/k before plug change then plugs must be the problem.
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The bike a 1989 1200 sportster, blows black smoke from rear pot through exhaust, splutter when throttle cracked open,but fine when opened slowly, also farts through carb,but still goes well when cruising.

It sounds like you may have a vacuum leak on the front cylinder where the intake manifold bolts to the front head. This will cause the rear cylinder to run a bit richer than the front and the lean mixture on the front cylinder will make it spit back through the carb occasionally.

Now, you didn't say what type of carb you're running. If the carb has been changed to an S&S carb, the accelerator pump is adjusted too rich. Go to this site, download the installation instructions, and read the part about adjusting the accelerator pump.
http://www.sscycle.com/instructions/instructionslist.php?x_cat=1

Click on "download" for the Super E Super G carb. Instruction sheet 51-1012

Good Luck
Steve
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Sportsters are noisey beasts, are you new to Harleys if so it is most likely normal. I know when I first got mine it sounded to me like it was coming apart. I changed to Mobile 1 synthetic oil and it quited up.
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Sportster Missfiring

Sounds like a carby jetting issue. Sounds like she's running lean above idle, after you zero the enrichener. Suggest adjusting the pilot air screw ( air mixture screw) under carby. You need to remove a blanking cap to do this. See eg Buzz Buzzelli's book for this, or a Sportster forum. I'd back it out to 3-3.5 turns, very gently by 1/4 turns till she runs well. Good Luck.
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Hey Tom, gonna try and help ya here...typical vapor lock/overheating is what your describing and i sure hear a lot of it w/harleys...are you using a very high grade synthetic oil , like castrol Syntec Actevo ? are you filling up w/ premium gasoline ?
make sure your timing is not too far advanced and don;'t let it idle too low...when you come to a stoplight stand up for a strech while letting your engine get air not blocked by your legs....all these things will help greatly......Good luck to you friend...Tim
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2006 HD Sportster 1200XL rear cylinder not working

Sounds like an ignition problem. Probably a fowled or damaged spark plug or lose or damaged spark plug lead. Try new spark plugs, I only recommend NGK and you may need to fit hotter plugs for cold weather riding. Plugs are cheap and thats the best place to start. 
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