My 2002 fxd front forks are soft and come close to bottoming out. Does the fluid need to be changed? if so how and how much?
Yes your fluid may need to be changed if you want a more firm front end. I don't know what type of fluid you have in the forks now but what you need to do is to go with a thicker oil. In my '94 FXDWG, I went to PJ1 30 weight oil. Since I don't have a book on your late model bike, I can't tell you how much oil to put into each tube. There is a "wet" and a "dry" quantity to add when you've drained them. If you simply drain the oil and refill the fork tubes, use the "wet" quantity of oil. If you disassemble and clean the tubes out, use the "dry" quantity when you refill.
To drain the oil, look on the trailing side of the fork sliders. You'll see a screw or a set screw in the slider. Take this plug out and some of the oil will simply flow out. To get all of it out, hold the front brake and push down on the handlebars. Now, oil will spray everywhere so don't do this job in your living room. Once you get the oil out of both tubes, reinstall the plugs and refill the tubes one at the time by removing the top cap out of the tube and pouring the prescribed amount of oil into each fork tube. Ride the bike and see if the front suspension is too soft, too firm, or just right. Remember, the heavier the viscosity of the oil, the more firm the front suspension is. If you can't get it right, you might want to consider changing the springs in the fork tubes.
Good Luck
Steve
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