Did the rebuilt start come with different size shims?
Did you experiment with different combination of these 3 shims?
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Yamaha use power clips to hold down the stater gear and the reduction gear.
Did you replace these clips?
Weak springs is very common on Bendix system.
Skip to 2:50 on the Video to see these clips.
Please loosen the 12 mm starter bolts and re-torque them to 7.3 foot-pounds.
I can recall between the two gears on the shift,there is a small washer.
One side is facing to the right ,
It will wear and show 3 rings.
The gear stack up as follow
big washer
larger gear
washer (directional???)
smaller gear
If you motor is apart that please check it out.
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The starter on my 2006 v-star1100 custom when I changed it all i had to do was take the gear off
and put it on the new one. It dont make a grinding noise it make a draging noise like when a car
timing is to advance or your battery is a little low. It drages when I first ingauge the starter and then
it cranks normal and starts.
the starter bolts are 10mm and there at specs. what now
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