20 Most Recent 1991 kawasaki GPZ 500 S - GPX 500 R Questions & Answers

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Solinoid repair gpz 500

starter solinoide not worth trying to repair , replace it !
1/23/2014 12:43:16 PM • 1991 kawasaki... • Answered on Jan 23, 2014
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The bike just keeps cutting out when traveling along

check the coil.
7/6/2010 8:03:08 PM • 1991 kawasaki... • Answered on Jul 06, 2010
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Starter stuck on kawasaki GPZ500

Remove the starter and test it out of the bike. The solinoid could be weak and not strong enough to pull the bendix back off of the flywheel. It could be adjusted too close to the flywheel and causing it to bind. In either case you are going to have to remove the starter, to find out why it sticks, and/or to replace it. First though, put it in 1st gear and rock it back and forth while listening for the bendix to release. The bendix spring could be broken/weak. Let me know if you have additional information or I can be of further assistance. Good luck, and please let me know how it goes!
4/7/2010 4:16:24 PM • 1991 kawasaki... • Answered on Apr 07, 2010
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How much oil do u need per fork

Check your owner's manual or visit your dealer. They will not charge you for this info.
10/19/2009 5:42:16 AM • 1991 kawasaki... • Answered on Oct 19, 2009
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2answers

Wiring diagram for ignition

http://www.manualz.info/ try here for a manual


hope this helps
5/4/2009 10:43:10 AM • 1991 kawasaki... • Answered on May 04, 2009
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Water in the oil

Check cylinder head and base gaskets. L and R Cover gaskets and fittings.
4/8/2009 1:45:50 AM • 1991 kawasaki... • Answered on Apr 08, 2009
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Stalling when starting

I would check that the rubber seals for the Choke circuit are in good shape and that the choke is actually working properly.
3/16/2009 8:35:47 PM • 1991 kawasaki... • Answered on Mar 16, 2009
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Wires are disconnected on my Kawasaki GPZ 500, I

Wires are color coded > red to red, blue to blue, etc.. As to where to connect each wire, just go to the dealer and ask to see a wireing diagram. Unless he is a **** he will be glad to help. Other options include the library for a service manual, purchase a service manual, Google 'Kawasaki GPZ 500 wireing', and finding another GPZ500 and looking at it's wireing.
3/11/2009 4:23:59 PM • 1991 kawasaki... • Answered on Mar 11, 2009
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Sprockets

when you change a sprocket, you change the chain as this will lead to premature sprocket failure
2/18/2009 12:07:37 PM • 1991 kawasaki... • Answered on Feb 18, 2009
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Cam shaft bolt tourge settings

if you mean tightness of the belt itself, you should just be able to twist it 90degrees when under tension on the longest run of the belt
2/18/2009 12:05:45 PM • 1991 kawasaki... • Answered on Feb 18, 2009
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Gpx 500 with misfire on 1 cylinder.

carb pilot/main jet blocked.
check ignition wiring ie wires to coils is anything lose
check tappet clearance
get a compression test done to ensure the engine is OK


hope this helps
1/18/2009 12:01:37 PM • 1991 kawasaki... • Answered on Jan 18, 2009
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Starting

The sprocket behind the flywheel has a roller clutch. Very simple but difficult to describe, maybe you could google it. Its a common clutch arrangement used on many starters. They can often fill up with **** from the oil and the small rollers and springs inside don't move freely. If this is the problem then it only needs cleaning out and I usually give the springs a little stretch. ie. another millimeter is plenty. Sometimes a spring may be broken. The only way to find out whats really wrong is to take it apart  but you will need the correct puller to remove the flywheel. Its basically impossible to do this job without the right tools. 
12/17/2008 5:00:11 AM • 1991 kawasaki... • Answered on Dec 17, 2008
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Change fork seals Kawasaki GPZ 400

If you are not VERY mechanically inclined...and have the special tools required... .please take this to a professional!! it will be less expensive in the long run.!! It takes some special tools that only dealers have.
11/18/2021 9:29:46 AM • kawasaki GPZ 500... • Answered on Nov 18, 2021
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