Vw gti fuel door assembly with housing

1993-2005 Volkswagen Jetta, Golf, GTI, Cabrio (A3-A4) Hatchback & Sedan Workshop Repair Service Manual - 350MB PDF

1993 2005 Volkswagen Jetta Golf GTI Cabrio A3 A4 Hatchback Sedan...

This is a COMPLETE Service and Repair Manual for your 1993 1994 1955 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 VW Jetta, Golf, GTI, Cabrio (1.8L turbo, 1.9L TDI and PD diesel 2.0L gasoline, 2.8 LVR6) (A3, A4 Platform) Hatchback & Sedan. It covers every single detail. All models, and all engines are included.

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. This manual can be viewed on any computer, as well as zoomed and printed. All repair procedures are covered A-Z. This manual for VW Jetta, Golf, GTI, Cabrio makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.

1993 1994 1955 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 VW Jetta, Golf, GTI, Cabrio (1.8L turbo, 1.9L TDI and PD diesel 2.0L gasoline, 2.8 LVR6) (A3, A4 Platform) Hatchback & Sedan
===========
Format: PDF
System: All Versions of Windows, Mac, iOS, BB, Android, etc..
Requirements: PDF Reader.
Printable: Yes

TABLE OF CONTENT (example)

GENERAL INFORMATION *

ENGINE *
engine mechanical
engine lubrication system
engine cooling system
engine control system
fuel system
exhaust system

TRANSMISSION/TRANSAXLE *
clutch
manual transaxle
automatic transaxle

DRIVELINE/AXLE *
front axle
rear axle

SUSPENSION *
front suspension
rear suspension
road wheels & tyres

BRAKES *
brake system
parking brake system
brake control system

STEERING *
power steering system
steering system

RESTRAINTS *
seat belts
supplemental restraint system (srs)

BODY *
body, lock & security system
glasses, window system & mirrors
roof
exterior & Interior
Instrumental panel
seat

AIR CONDITIONER *
air conditioner system

ELECTRICAL *
wiring diagrams
starting & charging system
lighting system
driver information system
wiper, washer & horn
body control system
lan system
audio visual, navigation & telephone system
auto cruise control system
power supply, ground & circuit elements

MAINTENANCE *
maintenance

INDEX *
alphabetical Index

1993 1994 1955 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 VW Jetta, Golf, GTI, Cabrio (1.8L turbo, 1.9L TDI and PD diesel 2.0L gasoline, 2.8 LVR6) (A3, A4 Platform) Hatchback & Sedan

Sounds like the blend door actuator. It separates the driver and passenger side from getting air on the AZC system. Here are some instructions on replacing it:
The passenger side blend door actuator is used on all models equipped with Automatic Zone Control (AZC). This actuator is located on the front of the HVAC housing to the right of the floor panel transmission tunnel and cannot be removed from the passenger compartment without instrument panel or HVAC housing removal.

NOTE: This procedure is for AZC Systems (Passenger side only).

1. Disconnect and isolate the battery negative cable.
2. Remove the glove box door. See: Body and Frame\Interior Moulding / Trim
3. Remove the lower I/P glove box door surround panel.
4. Remove the dash assembly. See: Body and Frame\Interior Moulding / Trim\Dashboard / Instrument Panel\Service and Repair\Instrument Panel Assembly
5. Remove the HVAC assembly. See: Housing Assembly HVAC\Service and Repair
6. Unplug the wire harness connector from the blend door actuator.
7. Remove the 2 screws that secure the blend door actuator to the HVAC housing.
8. Remove the blend door actuator from the HVAC housing.

INSTALLATION - AZC (Passenger side only)

1. In stall the blend door actuator on the HVAC housing and tighten the two mounting screws to 2.2 Nm (20 in. lbs.).
2. Plug in the wire harness connector to the blend door actuator.
3. In stall the HVAC unit into the vehicle. See: Housing Assembly HVAC\Service and Repair
4. Install the instrument panel assembly into the vehicle. See: Body and Frame\Interior Moulding / Trim\Dashboard / Instrument Panel\Service and Repair\Instrument Panel Assembly
5. Evacuate the HVAC system.
6. Recharge the HVAC system.
7. Connect and the battery negative cable.

Hope it helps! If you need more, just send me an email at familyguy77351 at yah I wil be glad to finish helping you with more detail.

For 1995 VW Golf GTi the correct gap for spark plugs is:
Electrode gap = 0,7 mm

Please rate my response. Thanks!

low on oil?

they do leak kits in auto parts stores. if it's not that bad it should work. other wise, est. $200 gas tank, 3hours labor.

it should be on a sticker on the inside of your door jamb

fuse and relay panel is located to the left of the steering column.

This engine requires synthetic oil, 5 quarts, and oil filter. Remove dip stick, remove oil drain plug at bottom of engine oil pan, remove filter housing, remove oilf filter and o-ring. Replace o-ring and filter, rub o-ring with some new oil, replace filter housing, replace oil drain plug, pour new oil in at top of engine oil cap, replace dip stick, start engine, run for 45 seconds, turn off, check dip stick to make sure oil is at correct level. You are done, recycle old oil.

Those components are probably part of a new lock assembly. Maybe locate a used lock to take those pieces from.

I have same car 1.remove plastic cover on both sides. 2.There is a connector pinch both sides and pull off 3.twist bulb socket till it pops out 4.bulb itself is a push n turn thats it