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Posted on Mar 14, 2011
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Sometimes not always - puff of smoke when starting ( light colour) followed by lumpy tickover and noisey clacky sound from engine - all becomes ok when warm

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  • Master 3,400 Answers
  • Posted on Mar 14, 2011
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Joined: Jan 02, 2011
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I suspect smoke is just condensation in exhaust from suiting overnight. The other descriptions sound like it needs an oil change (noisy clacky) and lumpy starting sounds like dirty battery cables - clean them top and bottom. ??- When was last "healthy" tune up? Plugs, wires, all fluids & filters? I'd start there.

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I have a Brute Force 750, starts OK but runs rough after a few minutes, will start smoking a smelly black/gray smoke, and most recently some blue smoke.

When the head gasket fails on a liquid (water) cooled engine the typical smoke colour is white (steam) and that becomes rather underlined by the steady drop of the coolant level and often clear evidence combustion gas is leaking into the cooling system.

Smelly black/grey smoke tends to be produced by an over-fuelling condition such as a stuck choke or strangler or other cold starting aid or perhaps carburettor flooding.

Blue or blue/grey smoke is invariably engine oil burning but I suggest you ignore that until the black smoke problem is rectified and after a short time the blue smoke might also disappear. If it doesn't it could be related to the overheating but the black smoke probably wasn't caused by that...
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i have found 2 areas that cause issues such as you are reporting.
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the other and perhaps more likely is a wet ECU.

the ecu box is under the windshield on the passenger side, access under the hood. this are can get wet ad corrode an ECU.

remove the ecu, take the bottom plate off and clean any corri=oded and wet areas with alcohol and a tooth brush..be gentle.
i would look for a way of mounting the ecu so that it doesn't lay on a flat surface that gets wet...
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The air leak fault will not always register in the fault code memory of the car whilst in its early stages. As the fault becomes greater - the engine will become hesitant - then stop. This is the time to spray leak detector spray around the pipes or manifold joints, as the spray gets 'sucked' into the leak and the engine note will change noticeably.
Hope this helps - good luck.
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A puff of smoke when you start up indicates worn valve seals.That's why all your work didn't fix the problem and it doesn't show a code. It's a pain in the --- job that requires some specialized tools so I guess it depends on how bad it bugs you,if oyu want to fix it.
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1. My suspicion is your electronic ignition
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3. Distributor timing gear is damaged (replace)

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