2002 Dodge Caravan headlamps: one works on dim the other works on high beam but not together. Also only one daytime running lamp.

It's probably the switch , but testing to know for sure is alwasy a good idea .

Headlamps Inoperative - High Beams
Step
Action
Value(s)
Yes
No
1
Did you perform the Daytime Running Lamps (DRL) System Check?
--
YES - Go to Step 2
NO - Go to Daytime Running Lights (DRL) System Check
2
Disconnect the turn/hazard headlamp switch connector C1.
Connect a fused jumper between terminal B of the turn/hazard headlamp switch assembly harness connector C1 and ground.
Do the high beam headlamps operate?
--
YES - Go to Step 3
NO - Go to Step 4
3
Replace the turn/hazard headlamp switch assembly.
Did you complete the repair?
--
Go to Daytime Running Lights (DRL) System Check
--
4
Repair the open in CKT 1200 between the turn/hazard headlamp switch assembly. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?

Daytime Running Lights (DRL) System Check
Step
Action
Normal Result(s)
Abnormal Result(s)*
1
Turn the headlamp switch to the HEAD position.
Turn the headlamp dimmer switch to the LOW position.
The low beam headlamps are ON.
The high beam headlamps are OFF.
Headlamps Inoperative - Low Beams
2
Turn the headlamp switch to the HIGH position.
The high beam headlamps are ON.
The high beam indicator is ON.
The low beam headlamps are OFF.
Headlamps Inoperative - High Beams
3
Turn the headlamp switch OFF.
Turn the ignition to ON.
Disengage the parking brake.
The high beam headlamps come ON at a reduced intensity in approximately 30 seconds.
Daytime Running Lamps (DRL) Inoperative, Headlamp Switch Operates Normally
* Refer to the appropriate symptom diagnostic table for the applicable abnormal result.

No on the fuse . The LH HDLP and RH HDLP fuse in the fuse block - under hood, supply battery positive voltage to both low and high beam lamps at all times. For manual operation, when the headlamp switch is in the ON position, the headlamp switch supplies ground directly to the headlamps and to the body control module (BCM) on the headlamp low or high beam signal circuit, depending on the position of the headlamp dimmer switch. The BCM uses this signal to determine if the conditions are present to illuminate the daytime running lamps or park lamps.
The headlamps may be turned on 2 different ways. First, when the driver places the headlamp switch in the ON position, for manual operation. Second, with the headlamp switch placed in the OFF position activating automatic lamp control (ALC).For ALC operation, the BCM receives a signal from the ambient light sensor indicating a low or high ambient, outside, light level. Under low light conditions the BCM grounds the headlamp relay control circuit energizing the headlamp control relay. The now closed relay supplies ground through the headlamp switch to the headlamps and the BCM on the headlamp low or high beam signal circuit, depending on the position of the headlamp dimmer switch. When the BCM grounds the headlamp relay control circuit it also grounds the park lamp relay control circuit illuminating the park lamps. The headlamp relay is grounded at G203.
Daytime Running Lamps (DRL)
The low beam headlamps operate at reduced intensity when in daytime running lamps (DRL) mode. The ground circuit to the switch side of the DRL relay has a resistor in-line to reduce the intensity of the low beam headlamps for DRL operation. The body control module (BCM) receives a signal from the ambient light sensor indicating a low or high ambient, outside, light level. Under daylight conditions the BCM grounds the DRL relay control circuit energizing the DRL control relay. The now closed relay supplies ground directly to the low beam headlamps and to the BCM on the headlamp low beam signal circuit. The low beam headlamps now illuminate with reduced intensity. The DRL relay is grounded at G203. Any time the headlamps are illuminated the DRL will not illuminate. Manual park lamps do not effect DRL operation.

Daytime Running Lamps
With the daytime running lamps (DRL) programmed to be on, the DRL will operate when the ignition switch is in the ON position, the gear selector lever is out of the PARK position, the headlamp switch is in the OFF or PARK position, and the ambient light sensor indicates daytime conditions. Battery positive voltage (B+) is supplied to the DRL relay coil through the underhood fuse block. Battery positive voltage is supplied through the underhood fuse block FOG/DRL Fuse to the DRL relay normally open contact. The DRL relay normally closed contact receives ground for normal high headlamp operation. When the dash integration module (DIM) determines that conditions are right for the DRL, the DIM grounds the DRL relay coil. This energizes the DRL relay coil and closes the switch to the normally open contact. Battery positive voltage (B+) is supplied to the LH and RH high beam headlamps in series. The high beam headlamps split the voltage and each lights at half intensity. Current will follow the path from the DRL relay to the LH high beam headlamp, HDHIBML Fuse, HDHIBMR Fuse, the RH high beam headlamp, then to ground.
Does your vehicle have
Twilight Sentinel
The twilight delay switch in the headlamp switch is supplied a reference voltage from the instrument panel integration module (IPM). It is supplied a reference ground from the IPM. The switch is a potentiometer that resistance varies as the switch is moved. The IPM receives an input voltage proportional to the resistance of the potentiometer. The IPM sends a class 2 message to the dash integration module (DIM) indicating the on/off status and delay length for the twilight sentinel. With the twilight sentinel in an ON position, the DIM will automatically control the headlamps on/off status depending on the nighttime/daytime status of the ambient light sensor. The DIM will use the twilight sentinel delay length to know how long to keep the headlamps and park lamps on after the ignition switch transitions from ON to OFF during nighttime conditions.
If you don't know about these things you best bet is to take it to an ASE certified repair shop or the dealer .
If you
Your best

Headlamps Inoperative - Low Beams

Step

Action

Value(s)

Yes

No

DEFINITION: This diagnostic procedure should only be used if the high beam headlamps are operating properly and the low beams are inoperative.

1

Did you perform the Headlights System Check?
--
Go to Step 2
Go to Headlight System Check

2

1. Turn the headlamp and panel dimmer switch to the ON position.
2. Move the headlamp dimmer switch to the LOW position.
3. Backprobe the headlamp dimmer switch connector with a J 35616-200 from cavity A to ground.

Does the test lamp light?
--
Go to Step 3
Go to Step 5

3

1. Remove the daytime running lamp relay.
2. Connect a J 35616-200 at cavity G5 to ground.

Does the test lamp light?
--
Go to Step 4
Go to Step 6

4

1. Re-install the daytime running lamp relay.
2. Backprobe cavity B at the high/low beam headlamp with the headlamp dimmer switch in the LOW position.

Does the test lamp light?
--
Go to Step 7
Go to Step 8

5

Replace the headlamp dimmer switch.

Is the repair complete?
--
Go to Headlight System Check
--

6

Repair the open in CKT 359 (PPL) between the headlamp dimmer switch and the daytime running lamp relay.

Is the repair complete?
--
Go to Headlight System Check
--

7

Replace the high/low beam headlamps.

Is the repair complete?
--
Go to Headlight System Check
--

8

1. Inspect for an open in CKT 12 (TAN) between the daytime running lamp relay and S120, repair as necessary.
2. Replace the daytime running lamp relay if no open was found in CKT 12 (TAN) between the daytime running lamp relay and S120.

Is the repair complete?
--
Go to Headlight System Check
--

There are several reasons why your headlamps an running lights don't work , the headlamp switch is a good one ,plus relays an the DIM - dash integrated module an associated wiring ! Here is how the headlamps work , right out of Buick factory service info !
The dash integration module (DIM) provides battery positive voltage to the signal circuits of the headlamp switch. The signal circuits include the headlamp switch headlamps on signal, the flash to pass switch signal and the high beam input. With the headlamp switch in the ON position, a ground path is available for the headlamp switch headlamps on signal circuit of the DIM through the headlamp switch. The DIM provides ground to either the headlamps high beam relay control circuit or the headlamps low beam relay control circuit of the low beam circuit. The position of the headlamp dimmer switch determines which relay control circuit has ground. The DIM supplies battery positive voltage to the relay control circuits, if the headlamps are necessary. The fuse block - underhood supplies battery positive voltage to both relay switch circuits. When the low beam relay control circuit is energized, current flow is to both low beam fuses and to the low beam headlamps. The headlamps have ground at G103 and at G401. When the headlamp high beam relay control circuit is energized, current flow is to both high beam fuses and to the high beam headlamps. The high beam circuit is divided into a left and right side circuit. The current flow of the left high beam is from the fuse to the left high beam lamp. From the lamp, the current flows to the normally-closed contact of the DRL relay to G103. The current flow of the right high beam is from the fuse to the right high beam lamp. From the lamp, the current flow is to ground at G401. When the headlamp dimmer switch lever is pulled toward the driver, the flash-to-pass switch closes. This grounds the DIM flash to pass switch signal circuit. In response to this input, the DIM energizes the HDLP HI BM relay. Both high beams remain on until the driver releases the switch handle. If the low beam headlamps were on during a flash to pass operation, the low beams remain on. The headlights may be switched to high beam with the opposite movement of the headlamp dimmer switch lever.
By running lights , do you mean park lamps or day time running lamps ?
Park, Tail, License and Marker Lamps
The park lamps, including the license lamps, are turned on when the headlamp switch is placed in the PARK or ON position or anytime the headlights are requested. The fuse block - rear supplies battery positive voltage to the switch contacts of the Park LP relay. When the headlamp switch is in PARK or in ON, the park lamp switch on signal circuit of the DIM has a ground path. The DIM provides battery positive voltage to the control circuit of the Park LP relay. When the park lamps and/or the tail lamps are ON, the DIM energizes the park lamp relay control circuit. This closes the switch contacts. Current flows from the Park LP relay to the LH PARK LP and the RH PARK LP fuses. From the fuse, the current flows to the park lamps. The left park lamps are grounded at G103, G401 and G402. The right park lamps and the right tail lamps are grounded at G103 and G401. The DIMR fuse supplies battery positive voltage to the license lamps and to the DIM instrument panel lamp fuse supply voltage - 1 circuit, for interior lamps dimming. The license lamps are grounded at G401.
The best advice I can give is that you take this to a ASE certified professional repair facility unless your a qualified automotive electric repair person !
Diagnostic Starting Point - Lighting Systems
Begin the system diagnosis with the Diagnostic System Check - Lighting Systems . The Diagnostic System Check will provide the following information:
?€¢
The identification of the control modules which command the system

?€¢
The ability of the control modules to communicate through the serial data circuit

?€¢
The identification of any stored diagnostic trouble codes (DTCs) and their status

The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.

The

Headlamps
The headlamps are operated when the driver places the headlamp switch in the HEADLAMP position. The LT HDLP and RT HDLP fuse in the IP fuse block, supply battery positive voltage to both the left and right headlamps. The low beam and high beam circuits continue to the headlamp switch. Depending on the position of the dimmer switch, either the low or high beam circuit will now have a path to ground. Ground is provided at G204. The low beam and high beam circuits also provide the body control module (BCM) with both low and high beam inputs. The headlamp switch includes the dimmer and the flash-to-pass switch.
If the headlight switch is left in the HEADLAMP position, the headlights will remain on until turned off or the battery runs dead.
Daytime Running Lamps (DRL)
Any function that turns on the headlights will cancel the daytime running lamps operation. The LT HDLP fuse in the IP fuse block supplies battery positive voltage to the daytime running lamp (DRL) relay coil circuit. The DRL relay switch contacts are connected to the low beam circuit. When the headlamp switch is placed in the OFF position, the BCM will turn on the daytime running lamps. The BCM energizes the DRL relay, closing the switch contacts and grounding the low beam circuit at G204. The DRL illuminate the low beam headlights at a reduced intensity. The DRL will operate when the ignition switch is in the RUN position, the gear selector is not in the PARK position and the parking brake is released. When these conditions have been met the DRL will illuminate.
DRL operation in Manual Transmission equipped vehicles will occur when the ignition switch is in the RUN position, and the parking brake is released.

Probably the dimmer switch . But without testing that would be just a guess . Turnning the headlamps on Any function that turns on the headlights will cancel the daytime running lamps operation..
No ,don't think the DRL relay has anything to do with it .

View wiring diagrams an testing the electrical circuits at the dimmer switch would be the proper way to diagnose .

i would say yor problem is most likely corrosion of the connectors in the engine compartment to the light assemblies. this would affect everything you have mentioned

What relay's ?
The instrument cluster controls the headlamp systems that include daytime running lamps (DRL). The system allows the headlamps to operate at a reduced intensity when all of the following conditions apply:
• The engine is running.
• The transaxle is not in the PARK position.
• The normal headlamps are not on.
The instrument cluster turns the DRL system on by grounding CKT 592, thereby energizing the DRL relay. This action allows a reduced voltage of 6 volts to flow across the headlamps. If the vehicle has the optional fog lamps, the fog lamp relay will also be energized. The park lamps will turn on and the fog lamps will operate normally. When the headlamp switch is turned to the ON position, the instrument cluster allows normal headlamp operation.
The instrument cluster also has an input from the park brake. If the park brake is in the ON position, the DRL will remain disabled until the park brake is placed in the OFF position. On vehicles with an automatic transaxle, the instrument cluster will disable the DRL until the transaxle has been taken out of the PARK position.

Headlamps Inoperative - High Beams
Step
Action
Value(s)
Yes
No
1
Did you perform the Daytime Running Lamps (DRL) System Check?
--
YES - Go to Step 2
NO - Go to Daytime Running Lights (DRL) System Check
2
Disconnect the turn/hazard headlamp switch connector C1.
Connect the fused jumper between terminal B of the turn/hazard headlamp switch assembly harness connector C1 and ground.
Do the high beam headlamps operate?
--
YES - Go to Step 3
NO - Go to Step 4
3
Replace the turn/hazard headlamp switch assembly.
YES - Did you complete the repair?
--
NO - Go to Daytime Running Lights (DRL) System Check
--
4
Repair the open in CKT 1200 between the turn/hazard headlamp switch assembly. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?
--
Go to Daytime Running Lights (DRL) System Check
--

Daytime Running Lamps
The daytime running lamp (DRL) system is designed to turn the high beam headlamps on, with a reduced light output, and without illuminating the high beam indicator lamp in the instrument panel. You have a DRL Module.
The multifunction switch is the stalk on your column.

This is 96 F150 circuit. Don't have 94.


Symptom Chart, Headlamps HEADLAMPS Condition Possible Source Action

• Headlamps Inoperative

• Circuitry open/shorted.
• Damaged headlamp switch.
• Blown fuse.

• GO to Pinpoint Test A .

• Headlamps On Continuously

• Circuitry open/shorted.
• Damaged headlamp switch.

• GO to Pinpoint Test B .

• High Beams or Low Beams Inoperative

• Circuitry open/shorted.
• Damaged multi-function switch.

• GO to Pinpoint Test C .

• One High Beam or One Low Beam Headlamp Inoperative

• Circuitry open/shorted.
• Damaged connector.
• Headlamp bulb damaged.

• GO to Pinpoint Test D .

• Flash-to-Pass Inoperative

• Blown fuse.
• Circuitry open/shorted.
• Damaged multi-function switch.

• GO to Pinpoint Test E .

although the underhood relay panel is common, I'd check your headlamp bulbs first, these are cheaper than the fuse box. The daytime running lights work off the high beam circuit, thus, a blown highbeam bulb could be the culprit, the fusebox solution was more common on 2001 and up modles, although it's a definite possibility.