1997 Audi A4 Logo
Posted on Dec 04, 2010
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I need to change the thermastat ,,, where is it and whats the easiest way

  • Anonymous Dec 04, 2010

    Need to know what type motor in vehicle

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  • Master 1,874 Answers
  • Posted on Dec 05, 2010
Anonymous
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Heed of antifreeze solution temperature!!!
You must check the thermostat operating. The thermostat location for 1997 Audi A4 1.9 TDI is on back of alternator at the bottom side of the bracket.
IMPORTANT NOTE: It is NOT necessary to replace the alternator if you want to change the thermostat !!!
Thermostat checking:
1. Cold engine. Start up the engine and watch of the water temp indicator. After first value 60 Celsius Degree you still warm up the engine until the lifter (pointer) reach 80 C deg. (second mark after 60 C deg.). At this time you let engine running at idle speed and check with your hand the thermostat plastic housing and hose temperature in bottom left side of the engine. Heed of alternator driving belt and ventilator fan !!!
2. If the thermostat is good the hose must be cold until the water temp indicator reach almost 90 C deg.
3. The thermostat opening temperature is 87 C deg.
4. If the hose is already warm the thermostat is out of order.
5. If the thermostat and the temp sender are OK the last piece out of order will be the instrument cluster.

I need to change the thermastat ,,, where is it - tdisline_76.jpg

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-Remove the thermastat housing, BEFORE removing the thermastat make sure you TAKE NOTE at how it is situated in the casting.
- Take the thermastat housing and run a wire brush on the flat spot were the old gasket material is.
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-Put a very light amount of PERMATEX orange high temp. silicone on BOTH sides of the new gasket.
-Put a small amount on bolt threads also.
-Now install thermastat housing, and bolts.
-Tighten bolts down a little at a time, alternating between the two, unitl till they are tight.
-Install the radiator hose, and tighten hose clamp.
-Remove radiator cap, pour in coolant, until it sits just below the radiator cap neck. This may take a little time as the system has some air in it.
-Install the radiator cap. Make sure you radiator overflow tank is filled properly.
-Remove the drain pan, make SURE ALL the tools use used are secure, and out of the engine bay.
-Start engine, and place your heater control to 'HEAT"
-Let engine run until the top radiator hose is hot, which means you thermastat has opened.
-Keep watching the engine temp AT ALL TIMES, we wnat to make sure there is no air in the system.
-Inspect for any leaks. Now when the top radiator hose is hot make sure the hose clamp is tight.
Please let me know how it goes.
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