2001 Hyundai Elantra Logo

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Posted on Aug 07, 2010
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How change clutch kit , is there anything special i need to know? i removed all the bolts , mounts , etc. and the transmission doesnt come off

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  • Master 2,309 Answers
  • Posted on Aug 07, 2010
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Look for hidden bolts going from the engine side to the trans, usually on the firewall side, you will need a mirror and light to spot it

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How to replace clutch step by step on a toyota rav4 4wd
You need some very specialized tools to do that You'll need a jack to hold the transfer case once you remove all the bolts holding it to the transmission. Remove the drive shafts.Then you'll need to remove the transmission, again with a supporting jack. Once that has been accomplished , remove the bolts holding the clutch to the flywheel. I'd replace the pilot bearing in the flywheel that holds the input shaft to the gearbox before proceeding. There are special tools available to do that. Now assemble the clutch disk and the clutch plate and put the bolts back in without tightening them. Now take the clutch alignment tool and push it thru the clutch disk and into the new pilot bearing. position it so the clutch disk is dead center in the clutch plate and then finish tightening the bolts Put a new throw out bearing on the clutch release lever and reinstall the transmission and transfer case. Reinstall the drive shafts and replace any gear oil that may have spilled out of the transmission or transfer case. Adjust the clutch pedal clearance to spec and you're done.
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Mar 30, 2013 • 1996 Toyota RAV4
tip

2004 Hyundai Tiburon Clutch.
First you need to remove the Transaxle.

Manual Transaxle System REMOVAL

1. Remove the engine cover.
2. Remove the battery terminal.
3. Remove the air duct.
4. Remove the battery tray.
5. Remove the air cleaner.
(1) Upper
(2) Lower
6. Remove the back-up lamp switch.
7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
8. Remove the brake fluid leveling sensor connector.
9. Remove the speedometer driven gear connector.
10. Remove the clutch release cylinder mounting bolt.
11. Remove the cotter pin of the shift cable (transaxle side).
12. Remove the cotter pin of the select cable. (transaxle side)
13. Remove the clip of the shift cable (transaxle side).
14. Remove the clip of the select cable (transaxle side).
15. Separate the steering column shaft joint.
16. Separate the power steering oil pump hose.
Be careful not to leak after separating.
17. Separate the hose after removing the clip of the power steering return hose.
18. Remove the upper connecting transaxle bolt.
19. Separate the start motor.
20. Install the engine support fixture.
21. After removing the tire, remove the caliper.
22. Remove the transaxle side cover.
23. Remove the transaxle side under cover.
24. Separate the tie rod end.
25. Remove the wheel speed sensor and the knuckle mounting bolt.
26. Drain the oil.
27. Remove the transaxle mounting bracket.
(1) Insulator bolt
(2) Body side mounting bolt (Upper)
(3) Body side mounting bolt (Side)
(4) Transaxle side mounting bolt.
28. Remove the front roll stopper.
(1) Insulator bolt
(2) Stopper bolt (Upper)
(3) Stopper bolt (Lower)
29. Remove the rear roll stopper.
(1) Insulator bolt
(2) Stopper bolt
30. Remove the drive shaft.
31. Remove the front muffler.
32. Remove the sub frame mounting bolt.
33. Install the transaxle jack.
34. Remove the transaxle lower mounting bolt to the engine.
35. Remove the transaxle assembly.

INSTALLATION
Installation is the reverse of the removal.

Then inspect and replace the clutch place and pressure plate.

INSTALLATION
1. Apply multipurpose grease to the release bearing contact surfaces and the release cylinder contact surface of the clutch release fork assembly.
When installing the clutch, apply grease to each part, but be careful not to apply excessive grease. It can cause clutch slippage and judder.
2. Apply multipurpose grease into the groove of the release bearing.
3. Apply multipurpose grease to the clutch release lever fulcrum contact surface of the clutch release fork assembly.
4. Clean the surfaces of the flywheel and pressure plate thoroughly with fine sandpaper or crocus cloth, and make certain that all oil or grease has been removed.
5. Apply a small amount of multipurpose grease to the clutch disc splines and input shaft splines.
Do not apply more grease than necessary. Too much grease could cause clutch slip or judder.
6. Using the special tool, install the clutch disc to the flywheel. When installing the clutch disc, be sure that the surface having the manufactures stamp is towards the pressure plate side.
7. Install the the clutch cover assembly onto the flywheel and install the six (6) bolts through the clutch cover into the flywheel.
8. Tighten the bolts by one or two turns at a time, in succession, to avoid bending the cover flange.
If a special tool is not available, tighten the bolt temporarily and then torque to specification in diagonal torquing sequence indicated below.
TIGHTENING TORQUE
Single mass flywheel:
15~22 N·m (150~220 kg·cm, 11~16 lb·ft)
Dual mass flywheel:
20~27 N·m (200~270 kg·cm, 14~19 lb·ft)
9. Remove the special tool.
10. Install the transaxle. (Refer to GROUP - Manual Transaxle Assembly)
11. Adjust the clutch pedal free-play. (See CH-6)
INSPECTION
1. Check the diaphragm spring end for wear and uneven height.
Replace if wear is evident or height difference exceeds the limit.
2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary.
CLUTCH DISC
1. Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc if it is out of specification
3. Check for torsion spring play and damage and if defective, replace the clutch disc.
4. Clean the splines on the input shaft and install the clutch disc.
If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft.
CLUTCH RELEASE BEARING
The release bearing is packed with grease. Do not use cleaning solvent or oil.
1. Check the bearing for seizure, damage or abnormal noise. Also check the diaphragm spring contacting points for wear.
2. Replace the bearing if the release fork contacting points are worn abnormally.
INSTALLATION
Installation is the reverse of the removal.
Then remove pressure plate and Clutch plate.

1. Insert the special tool (that came with your clutch kit) in the clutch disc to prevent the disc from falling.
2. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern.
3. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange.
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on Jan 13, 2010 • Hyundai Tiburon Cars & Trucks
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2answers

How do i remove the fan and pulley on a 1987 ford ranger 2.9 v-6?
The question is: How remove clutch in order to remove fan mounted on its engine-side face.
  • Generally, the clutch drive half shaft must be uncoupled from coolant pump (impeller drive) half shaft using special wrench kit available as loaner from AutoZone (free with $79 approx deposit).
  • Best done after shroud & radiator remove after coolant drained.
  1. Uncouple coolant pump and fan clutch drive shaft(s) as follows:
    1. span across combo-pulley-sheaves-unit mounting bolt heads with large tool kit wrench, and
    2. span inline clutch coupling nut with small tool kit wrench. Then,
    3. turn small wrench (and coupling nut) CW while resisting with large wrench (CCW) to turn coupling nut until disengaged from coolant pump drive shaft.
  2. Remove fan/clutch assembly.
  3. Note direction of mounted fan hub and fan blades orientation to ensure proper re-assembly.
  4. On rear of clutch assy, remove 4 bolts to disengage and remove fan.
  5. Assemble new fan to clutch (or, preferably, new clutch and new fan) using new bolts and washers provided with fan.
  6. Couple fan-clutch assy to coolant pump drive shaft as per opposite of uncoupling step 1, above. (Turn inline nut CCW to tighten...30 ft-lb.
  7. Check that fan can be hand turned...CW.)
  8. Rest shroud over and onto fan.
  9. Replace radiator; remount shroud; reclamp hoses, and refill and air purge cooling system.
remove-fan-pulley-1987-ford-ranger-2-9-v-2cg35myhodwcq1awmwat24pw-4-0.jpg
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Aug 12, 2012 • 1987 Ford Ranger
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1answer

How to install a clutch kit on my 1994 mitsubishi mighty max
Disconnect the battery, disconnect the Hydraulic Line from the Slave Cylinder, Remove the Starter (2 bolts, 2 wires. Bolts are 14mm, 1 wire is 12mm, 1 plugs in), Remove the Driveshaft(s) (4 12mm bolts) Remove the 6 bolts from the bellhousing (4 are 14mm, 2 are 10mm)
Remove the bolt from the Transfer Case Mount, 12mm (only if it's a 4WD, if it's 2WD this doesn't apply), remove the 2 bolts that hold the Transmission Mount to the Crossmember (12mm or 14mm, it varies)
Slide the transmission back on the crossmember, away from the engine, I recommend running a ratchet strap across the frame to balance the transmission.
Remove the Pressure Plate from the Flywheel (Six 10mm bolts), Inspect the Pilot Bearing (if it needs replaced, you'll need to remove the Flywheel which is held on with six 18mm bolts, drive out the old bearing and drive in the new one, reinstall the flywheel, using Threadlocker on the bolts, torque the bolts to 100 ft lbs) Install the new clutch disc and Pressure Plate, with the centering tool inserted through the disc into the pilot bearing. Use thread locker on the pressure plate bolts and torque them to 20 ft lbs. Remove the centering/alignment tool after you've bolted it together
Remove old Throw Out bearing from input shaft on the transmission and slide the new one on. Slide the Transmission forward (make sure the input shaft slides into the pilot bearing, don't force the transmission into place or you could damage the clutch disc or break the input shaft) Torque the Bellhousing Bolts to 40 ft lbs (4 14mm bolts), Torque the 2 10mm bolts to 14 ft lbs, Install the Starter (torque bolts to 23 ft lbs), Reconnect Hydraulic Line to Slave Cylinder. Torque Transmission Mount Bolts to 30 ft lbs.
Reinstall Driveshafts, torque bolts on flange/yoke to 40 ft lbs. Fill Clutch Master Cylinder with DOT-3 Brake & Clutch Fluid, Open Bleeder Screw on Slave Cylinder and bleed the air out of the system, close bleeder screw.
Reconnect the wires to the Starter, Reconnect the battery.
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Aug 24, 2011 • Mitsubishi Mighty Max Cars & Trucks
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1answer

How to remove 2006 ford focus zx4 manual transmission
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Steering column shaft bolt Battery and tray Air intake assembly Resonator Gearshift cables from the transaxle Gearshift cables from the bracket Hydraulic clutch line from retaining bracket Heated Oxygen Sensors (HO2S) and Catalyst Monitor Sensor (CMS) connections
  3. Support the engine using Special Tools 303-290.
  4. Remove or disconnect the following:
    NOTE Matchmark the subframe to the chassis.


    Rear engine mount and mount bracket Reverse lamp switch Upper transmission to engine bolts Tire and wheels Engine roll restrictor Tie rods from the knuckles Lower control arms from the wheel knuckles Stabilizer bar from the strut Power steering lines from the steering gear
  5. Support the subframe with a suitable lifting device.
  6. Remove the six subframe bolts and lower the subframe from the vehicle.
  7. Remove or disconnect the following:

    Vehicle Speed Sensor (VSS) Right hand halfshaft from the transmission and hang securely aside Left hand halfshaft from the transmission and hang securely aside
  8. Loosen, but do not remove, the starter mounting bolts
  9. Disconnect the clutch hydraulic line.
  10. Secure the transmission to a jack or suitable lifting device.
  11. Remove the 10 transmission-to-engine bolts.
  12. Pull the transmission rearward until the input shaft is clear of the pressure plate, then lower the transmission from the vehicle.

    0996b43f80201168.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Supporting the engine with Engine Support 303-290.

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Jan 25, 2011 • 2006 Ford Focus
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1answer

Need a copy of the manual pages, showing how to replace the clutch
Removal & Installation To Remove:
  1. Remove the transmission.
  2. Install a flywheel locking tool.
  3. Remove the pressure plate mounting bolts from the flywheel.
  4. Remove the pressure plate and clutch disc.
To Install:
  1. Insert a clutch disc alignment tool through the disc splines and into the flywheel pilot bearing. Pressure plate balance mark location subaru-07-00-6722.gif

  2. Install the pressure plate on the flywheel with a gap of 120° or more between the "0" balance marks on the flywheel and pressure plate. Hand tighten the pressure plate mounting bolts.
  3. Tighten the pressure plate mounting bolts using a crisscross pattern 12 ft-lb (16 Nm).
  4. Remove the clutch disc alignment tool.
  5. Install the transmission.
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Dec 28, 2010 • 1998 Subaru Legacy
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1answer

How to change a clutch in a 2006 mitsubishi lancer ralliart
in a nutshell : first you will need an underhood engine holder to hold up the back of the engine , then pull the wheels remove spindles from struts remove axles from hubs then remove from transmission ,install engine holder remove battery cables from battery, remove trans mount bolts,clutch slave cyl, shifter linkage etc, bell housing bolts pull trans backward and remove from car.
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Oct 28, 2010 • Mitsubishi Lancer Cars & Trucks
2helpful
1answer

How to replace the clutch on front wheel drive cars
It is best to replace the clutch driven plate, pressure plate and release bearing at the same time.
You have to remove either the transmission or the engine(or both). On some vehicles it is not possible to remove the engine without the transmission. I prefer removing the transmission only, since it does not require a hoist. (Removing engine and transmission complete is a bit more complicated,theres much more things to disconnect, but makes things easier when mating the transmission to the engine after replacing the clutch assembly). When removing the transmission only make sure the engine is properly supported, since the engine is supported by the transmission and vise versa.
Take note of all pipes and cables that you remove and mark them with masking tape since that gives you something to write a description on. Remember to mark the spot that you disconnect from as well. Taking close-up pictures of the engine bay will work wonders when your memory fails.
Read through this : http://www.fixya.com/cars/t4984410-remove_front_axle_get_engine (solution 2)
Drain transmission oil. Remove the driveshafts as described. Remove any electrical connections to the gearbox.
Remove the gearshift linkage. Remove the clutch cable/clutch operating mechanism(hydraulic clutch) Remember to support the engine before unbolting the transmission from the engine. Remove any mountings still connecting the transmission to the body of the car..
Remove the transmission from the engine bay. It is possible to do this by hand (a helper would be a plus at this point)
The clutch pressure plate is then visible on the engine and held in place by 6 bolts. It can be removed along with the clutch plate(which will drop free once the pressure plate is removed. Replacing the clutch is pretty straightforward, except that the clutch plate needs to be centered, or the transmission wont go back on. Autozone stocks a clutch centering tool which you can purchase although some clutch kits come with the centering tool supplied, else you can fashion one out of a wooden dowel. The dowel needs to fit snugly into the recess in the centre of the flywheel. Use insulation tape to build it up if it is too thin. The clutch plate can go in one way only. You will note that the clutch plate centre has a metal plate fitted on one side. This is the transmission side of the plate. Fit the clutch plate and pressure plate to the flywheel and tighten the bolts just enough to hold the clutch plate in place so that it doesnt move around. Using your centering tool make sure the clutch plate is nicely centered. Then tighten the bolts to the specified torque. Which means tighten them up without breaking them. Get the transmission fitted to the engine. This may take some doing especially if the clutch centering didnt go too well. Now reconnect everything and drive the vehicle to the nearest alignment centre to re-set the wheel alignment.
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Jul 07, 2010 • Cars & Trucks
1helpful
3answers

Cltuch 97 excel
dont listen to them, easiest way is: remove air intake box(3 nuts)
remove nuts surrounding the outer gearbox(about 6) and then remove the gearbox mounts
lower the gearbox and move slightly to the drivers-side. best to put a block or jack under it. then take the fly-wheel off(marking where it sits against the clutch kit)
and then pull the clutch plate off, making sure all fingers are not bent. i picked up a full clutch kit 2nd hand for 25$
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Nov 14, 2009 • 1990 Hyundai Excel
3helpful
1answer

Need help fitting a clutch on a VW GTI Golf
undo centre wheel hub nut 30mm/32mm, socket. undo lower wish-bone outer bolts, disconect battery,/remove starter motor,/remove transmission mounting bolts to body frame ,/ remove all surrounding bolts around bell housing transmission,/ remove clutch cable from transmission,/ remove drive shafts from centre hub and transmission,/ make sure car is standing on axle stands at front of jacking points,/use a trolley jack to suport engine sump with a piece of wood,/ slide transmission away from flywheel,/lower transmision on floor,/undo all clutch plate preasure bolts 10mm,/remove thrust bearing located on centre transmision shaft ,.also make sure if fitted speedo cable needs to be removed.new clutch plate should indicate flywheel ,without fitting clutch plate wrong way round/otherwise transmision will not bolt to engine block.,
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May 17, 2009 • 1999 Volkswagen GTI
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