1996 Chevrolet Cavalier Logo
Posted on Apr 27, 2010
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Im having trouble removing the radiator from the

I am trying to replace my radiator and the fan wont come off, it is attached and is making it difficult to repair the radiator, where are the bolts that hold it in place at?..

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  • Posted on May 09, 2010
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Wrong, The fan IS very much attached to the radiator with 2 plastic clips molded onto the radiator on the driver's side, and there is one 10mm bolt in the bottom of the fan on passenger side. It's a real pain in the rear... I happen to be replacing one right now on a 1996. The whole job sucks, bad.... good luck :)

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  • Anonymous May 09, 2010

    Also, the condenser for the A/C is there as well, and it hooks onto the front of the radiator, you can unhook it pretty easily, and it should flex enough to pull the radiator out when u get to that point. I had to unbolt the passenger headlight to get it loose from the radiator. If you disconnect the headlight plugs, make sure you mark one of them (the plug on the headlight, and it's wire connector) so that you don't mix them up when you put them back in (there's 2)

  • Anonymous May 09, 2010

    Ok I finished the Radiator, and replaced the fan motor in the fan housing since it wasnt working..

    The Fan housing clips onto the radiator of this car, and as stated earlier there's one 10MM bolt at passenger side bottom on fan housing which screws into a threaded clip on the bottom of the radiator, the new radiator will come with a new clip and you'll need to reuse the screw.

    The top clip on the driver's side, you'll be able to slide the radiator to the side and out of, but only after you figure out the lower clip on the driver's side. You should remove the fan and fan housing as one piece before trying to get the radiator out. Jack the car up and put jack stands under it, and once the fan housing is loose, wiggle it out from the bottom.




  • Anonymous May 09, 2010

    I didn't figure out how the lower clip on the driver's side comes off, i busted it off using a crow bar, lol. Don't worry the Fan will remount firmly without that one clip, just be sure not to break the long finger one, and make sure to get the 10MM bolt back into the clip when u replace the radiator. Make it easier on yourself and install the new threaded clip before inserting the new radiator. Make sure the 2 plastic pins on the bottom of the radiator fit into the holes at the bottom of the frame. Also the radiator fan housing clips over top of the radiator, thats another point it has for holding on.




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The cooling fan is not attached to the radiator. it is mounted on it's own frame attached on the sides with about four bolts.remove it first then disconnect coolant hoses and transmission lines from radiator and lift it out.

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Get a new fan motor and blade from GM or from an aftermarket supplier.

GM parts are usually better than the aftermarket ones, though for fit and functioin.

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Good luck on this repair.
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Inspect/Replace

CAUTION
The fan that draws cool air across the radiator can be driven by either a belt or electricity. Rotating fans can be dangerous. Some are controlled by an automatic switch and can start unexpectedly. When working on electric fans, keep in mind that electric cooling fans should be disconnected when working around them.
When replacing a radiator fan motor, always refer to the vehicle's service manual. The following is a general guide for cooling fan replacement.

  • Disconnect the negative battery terminal at the battery. This is necessary on vehicles using electric fans, but some vehicles may require the relocation of the charging system components.
  • Drain the cooling system.
  • Loosen or remove the hose clamps, then remove the upper and lower hoses from the radiator.
  • Disconnect the transmission cooling lines and plug them off, if equipped.
  • Disconnect the electric fan motor connector, if equipped.
  • Remove the fasteners attaching the fan module to the radiator.
  • On some vehicles equipped with air conditioning systems, it may be necessary to discharge the system. This is the case if the radiator and condenser can not be separated in the vehicle.
  • Remove the upper radiator cross member or mounts.
  • Disconnect and plug the air conditioning lines at the condenser, if needed.
  • Remove the radiator and fan module as one unit if possible.
  • Separate the fan module from the radiator.
  • If required, separate the radiator from the condenser.
  • Remove the old fan module.
  • Install the new fan module onto the radiator.
  • Reattach the fasteners attaching the fan module to the radiator.
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How to change a radiator

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  1. Disconnect the negative battery cable.
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  6. Disconnect the coolant reservoir overflow hose.
  7. Remove the radiator attaching bolts and brackets.
  8. Remove the radiator with the cooling fan attached.
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  10. Attach the cooling fan and shroud to the radiator and install the assembly.
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  3. Disconnect the fan motor and motor connector.
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  8. Remove the radiator with the cooling fan attached.
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  10. Attach the cooling fan and shroud to the radiator and install the assembly.
  11. Attach the radiator bolts and brackets. Tighten the radiator bracket bolts to 7 ft. lbs. (10 Nm).
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  14. Connect the upper and lower radiator hoses.
  15. Connect the fan motor and thermo-switch wire connector.
  16. Refill the system with the proper type and quantity of coolant, check for leaks and bleed the cooling system.
  17. Reconnect the negative battery cable. Fig. 8: Cooling system components — 1992–95 engines 86833086.gif
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  1. Disconnect the negative (-) battery cable.

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  1. Disconnect the negative (-) battery cable.

CAUTION Do NOT remove the cylinder block or the radiator draincock with the system hot and under pressure because serious burns from coolant can occur.
  1. Drain the cooling system.
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  1. Remove the automatic transaxle hoses, if so equipped.
  2. Remove the fan and fan support assembly by disconnecting the fan motor electrical wiring.
  3. Remove the fan shroud retaining clips, located on the top and bottom of the shroud for most of the vehicles (the New Yorker, Dynasty, Fifth Ave., and Imperial have them only on the top).
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  5. Remove the upper radiator mounting screws. Disconnect the engine block heater wire, if so equipped.
  6. Remove the air conditioning condenser attaching screws located at the top front of the radiator, if the vehicle is equipped with air conditioning.
  7. Lift the radiator free of the engine compartment.
Care should be taken NOT to damage the radiator cooling fins or water tubes during removal or installation.


To install:
  1. Slide the radiator down into position behind the radiator support.
  2. Attach the air conditioning condenser to the radiator, if so equipped, with a force of approximately 10 lbs. (44 N) to seat the radiator assembly lower rubber isolators in the mount holes provided.
  3. Tighten the radiator mounting screws to 9 ft. lbs. (12 Nm).
  4. Connect the automatic transaxle hoses, if so equipped. Tighten the hose clamps to 35 inch lbs. (4 Nm).
  5. Slide the fan shroud, fan and motor down into the clips on the lower radiator flange. Install new shroud retaining clips.
  6. Install the upper and lower radiator hoses (including the coolant reserve hose).
  7. Plug the fan motor electrical connection and attach the negative (-) battery cable.
  8. Fill the cooling system with coolant (refer to Section 1 for more details).
  9. Operate the engine until it reaches normal operating temperature. Check the cooling system and automatic transaxle for the correct fluid levels. Also check for coolant leaks.
please let me know if i can assist you in any further problems you may encounter with your vehicle.
please do not forget to rate and comment about your experience with fixya today.


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