Engine code p0420 - 2003 Suzuki Aerio

A code P0420 may mean that one or more of the following has happened:

•Leaded fuel was used where unleaded was called for
•An oxygen sensor is not reading (functioning) properly
•The engine coolant temperature sensor is not working properly
•Damaged or leaking exhaust manifold / catalytic converter / exhaust pipe
•Retarded spark timing
•The oxygen sensors in front and behind the converter are reporting too similar of readings

Some suggested steps for troubleshooting a P0420 error code include:

•Check for exhaust leaks at the manifold, pipes, catalytic converter. Repair as required.
•Use a scope to diagnose the oxygen sensor operation (Tip: The oxygen sensor in front of the catalytic converter normally has a fluctuating waveform. The waveform of the sensor behind the converter should be more steady).
•Inspect the downstream heated oxygen sensor (HO2), replace if necessary
•Replace the catalytic converter
One thing to note is that many vehicle manufacturers offer a longer warranty on emissions-related parts. So if you have a newer car but it's out of it's bumper-to-bumper warranty, there still may be warranty on this type of problem. Many manufacturers give a five year, unlimited mileage warranty on these items. It's worth checking into.