2001 Toyota 4Runner Logo
Posted on Dec 11, 2009

2001 toyota 4runner< engine light on, code comes out to be - p0441 auto zone said change gas cap, i did, 2 weeks later light comes on again< what do you think?

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  • Contributor 15 Answers
  • Posted on Apr 15, 2010
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You can get this code if you don't tighten the gas cap all the way, or the gas cap is bad. I will put all the detail for the code below and what I would do to fix the problem...

NOTE: Do not top off your tank either. This could cause the 'overfill check valve' to fail, and could cause this code.

Definition of P0441: Evaporative Emission Control System Incorrect
Purge Flow

Detection logic:
DTCs P0441 and P0446 are recorded by the ECM when evaporative emissions leak from the emissions components
or when there is a malfunction in either the VSV for EVAP, the VSV for
pressure switching valve, or in the vapor pressure sensor itself.
detection cause: Pressure in charcoal canister and fuel tank does not drop or
drop in pressure increased beyond the specified limit during
purge control (2 trip detection logic)

What I would do:
1. Replace fuel cap and reset computer. If code returns, then proceed to next

The next steps require a diagram, so the purchase of service manual to locate the components is very helpful

2. Check for vacuum leaks in ALL emission hoses
3. Check VSV valve operation (there are three; they are ~$75 new from dealer, and sometimes fail)
4. Check for cracks or leaks around or in the charcoal canister (usually requires a smoke machine)
5. check for voltage to VSV's
6. Last resort: take it to the dealer and have them run a diagnosis. This should run between $50-$100.

Good luck!

-Chris

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You need to have your Toyota scanned to see what code is causing the light. There are hundreds of codes that trip the light, some so simple as a bad or loose gas cap. Most auto parts stores will scan your car for free, such as Auto Zone. That way you can pinpoint the source of what is tripping the light and go forward from there. It is most likely not related to the work you have done, unless you have a connector that you have knocked loose or similar?
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I have a 1997 Toyota 4Runner and the Malfunction Indicator Lamp came on today. I took it to Auto Zone for a free diagnostic test and it came back as P0441...Definition: Evaporative emission control system...

The cause of this problem is a faulty gas cap. It is not making a proper seal. Change the cap & reset light with ob11 code reader. There may possibly be a leak elsewhere but this is usually the case. Good luck!
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Check engine light keeps coming on replaced gas cap already

Your problem is in the evaporative emission system which is designed to prevent the escape of fuel vapors from the fuel system. Leaks in the system, even small ones, can allow fuel vapors to escape into the atmosphere. The light coming on can be caused by one of the following:

1. Defective or loose fuel cap
2. EVAP canister or hose cracked- not connected
3. Purge or vent solenoid defective
4. Vacuum leak at engine Government regulations require on-board testing to make sure that the evaporative (EVAP) system is functioning properly. The leak detection system tests for EVAP system leaks and blockage. It also performs self-diagnostics. You have tried the easy fix, the gas cap. Finding the leak now will require special equipment and testing procedures, might be better left to a professional.

Please let me know if this information is helpful. Positive feedback is appreciated. Thank You!
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Yes, the gas cap will cause the Check Engine Light to come on. Will set code P0441 if I remember correctly. It should be okay to drive it. If you would like to confirm the code, take the truck to an auto parts store like Autozone and have them hook up their scan tool and read the code. If its P0441 it will probably be something like EVAP or Evaporative system leak.

Its an easy enough fix while your there too, just pick up a new gas cap or you could pick up an OEM one from the dealership.
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