1996 Ford F350 Crew Cab Logo
Posted on Sep 30, 2009
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96 f350 diesel stops after warm like key turned off.

Restarts after few minutes cooling, but stops again after few minutes. fuses, relays good, filter changed, need ideas

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  • Posted on Oct 01, 2009
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Several possibilities: 1) PCM or idm relays cutting out when hot, but said it's good, but double check anyway. 2) Possible IPR regulator o-ring, losing it's seal after oil gets thin, and or connector loose or bad from vibrations. 3) Possible cam sensor intermittent failure 4) Best to hook up a scanner and observe engine data to eliminate costly guesses. 5) High mileage vehicles, check ignition switch. 97 F-350 565 EFI Big Block

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  • Posted on Sep 30, 2009
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Sounds like your fuel shut off solinoid is getting hot its failing and needs to be replaced,I hope this helps you

  • Anonymous Sep 30, 2009

    Also as you stated your relay may be getting hot and failing but will check good,please take a ohms resistance from pin 85 to 86 and see if you you get high resistance replace it,

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simple : obtain replacement pump from parts provider (no used stuff)

Now help me out here: thats the year they were bolted to the pass side front of engine
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using a tube wrench unscrew the fuel lines (i use large wire nuts to temp block off fuel leakage)

with a 12 mm wrench undo the two side bolts holding the pump to block

wiggle pump it should come straight off

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silicone back (or use gasket that comes with pump ) of pump

apply pump to block (depending on where crank stopped you may have some tension on arm you will have to overcome to get flange to meet block )

use locktite (blue)or simmiliar thread lock on bolts retighten firmly but not hang up the dog tight

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Now the fun part your diesel now has air in the fuel system

there are two ways to remove this ( hard and harder)
your choice here are both methods

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crank engine 30 seconds only
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did it start but runs rough while it's still running tighten #8 injector (caution fuel under high pressure)
engine smooth out good your lucky
engine did not start yet
wait 5 minutes
crank engine 30 sec again
start yet
if so tighten #8 injector up

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trace fuel line as it comes up from pump
obtain a small low pressure electric fuel pump and a two short pieces of fuel line
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use tube cutter and cut fuel line just before it bends to go in filter
deburr edges
slide tube and clamps over pipe (both sides)
insert pump observe flow arrrow towards filter

the wires of pump can be stretched over to #1 battery terminals

now any time you change a filter or open your fuel system for any reason
all you need do is connect pump to battery
open sharader valve on top of filter for a few min
and start truck as normal
then disconnect wires and stow away for another day
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