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John Ott Posted on Aug 20, 2019
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Looking for Hyundai Sonata TSB #99-30-002 Diagnostic Procedure: Hard-To-Fill Fuel Tank. All versions I have found did not contain any diagrams or graphics.

No OBD codes. Have isolated evap canister from rest of system by removing 1/2" hose that goes to Neck (liquid-vapor separator), made no difference in gassing up. Also, checked Evap Canister manually, no charcoal pellets in any hoses, was able to blow air with little back pressure through canister, close valve and air filter. Suspect, fuel cut valve or vent valve. Not sure of other system components.

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William Shuler

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  • Hyundai Expert 171 Answers
  • Posted on Sep 12, 2019
William Shuler
Hyundai Expert
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Joined: Mar 23, 2012
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Top of fuel tank has fuel roll over valve or called vent valve. this is problem with hard to fill issue

5 Related Answers

Patrick Rayome

  • 1757 Answers
  • Posted on Mar 02, 2010

SOURCE: im looking for a serpentine belt routing diagram

CLICK on the following LINK. It has the Serpentine Belt Diagrams you will need.
If you would: Before Clicking let me know if this helped you, or if you have any additional information or questions. Feel Free to contact me at FixYa.com!

http://www.2carpros.com/car_repair_information/year/2001/make/hyundai/model/sonata/2001_hyundai_sonata_drive_belt_routing_diagram.htm

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Anonymous

  • 811 Answers
  • Posted on Sep 19, 2009

SOURCE: cant fill up gas 2002 hyundai sonata

have emission system checked or buy manual and perform test

Anonymous

  • 5 Answers
  • Posted on Jul 27, 2009

SOURCE: My 2003 Hyundai santa fee is hard or should I say

evap control solenoid under hood. Fixed several.

Anonymous

  • 2 Answers
  • Posted on Oct 26, 2008

SOURCE: fuel gauge / range meter

Actually I had that problem, its a faulty fuel sensor, and can be replaced under warranty. at first they had me unplug a fuse while the car was running then shut it off and plug it in then start the car. did that for 2 more fillups b4 they finally replace the faulty sensor.

Anonymous

  • 32 Answers
  • Posted on May 06, 2009

SOURCE: Unable to fill the gas tank when the car is sitting level

These fuel tanks are designed weird, they have a hump in the middle for the driveshaft. Most of the time I have found if the pump clicks off early it is the fuel vent valve, which is located on the rh side, but a fuel cut valve could do the same thing. If the pump clicks off early (sometimes after 1 gal), make sure the canister filter isn't clogged and replaced the vent valve.

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1helpful
2answers

How big is the fuel tank on a 2007 Sonata?

The fuel tank of 2007 Hyundai Sonata is 17.7 gal and in liter Fuel tank capacity is approximate 67 ltr.
For more details about 2007 Hyundai Sonata visit this link:
https://www.auto123.com/en/new-cars/technical-specs/hyundai/sonata/2007/base/gls
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Car wont turn over having trouble finding the fuel filter

Anonymous ,2002 Hyundai sonata gsl v-6 2.7 had some problems with a purge valve solenoid, especially after refueling hard staring, check the link below.
press the helpful button

Fuel Problem with the Hyundai Sonata
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How to replae the fuel tank in detail for sonata 2002

raise and support the rear of vehicle, then disconnect all fuel, vacuum lines, electrical wires that go to the fuel tank. disconnect the fuel filler neck from gas tank, support the fuel tank with a jack, disconnect the fuel tank support straps and lower tank looking for anything that you may have overlooked to disconnect.
0helpful
1answer

Where is the 2007 hyundai sonata fuel filter

UNDER ON PASS SIDE NEAR FRONT DOOR
0helpful
1answer

Having trouble locating the fuel filter on an 05 hyundai sonata 6cyl

I have found that most fuel filters are tucked up inside of the frame rail.Try and follow the gas line from your gas tank up frame rail
2helpful
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Have a Hyundai that is having a issue with code P0705 took it to get a diagnostic check.... both places state this is an issue that is currently being dealt with through the dealer due to recall? An...

P0705 Transmission Range Sensor Circuit Malfunction

You haven't revealed the Hyundai Model, nor Year??

Here's info from the latest technical service bulletin:


This TSB supersedes TSB 03-40-013 to add repair information (Steps 2~3).

DESCRIPTION:

An improperly adjusted or improperly operating range switch may result in the following conditions:

• Diagnostic trouble codes:

• P0705 - Range switch signal problem

• P0707 - Range switch - open circuit

• P0708 - Range switch - short circuit or multiple inputs

• Malfunction Indicator Light (MIL) illuminated

• Impossible engine start in "P" or "N"

This TSB provides information concerning the proper adjustment and diagnosis of the transaxle range switch.

REPAIR PROCEDURE:

1. Attach a GDS and check for DTC in both the "Engine" and "Automatic Transaxle" menus. Go to Step 2 for 2000~02 Accent or Step 3 for 2006~ Sonata. For other vehicles, go to Step 4.

2. For 2000~2002 Accent: Check according to TSB 03-40-001. Go to Step 4.

3. For 2006~ Sonata, follow steps a,b,c below, then go to Step 4.

a. Check the rear combination lamp ground bolts for tightness and good electrical contact (refer to applicable ETM, "Tail, Parking & License Lamps" section). Go to Step b.Page 2 of 6

b. For 2006~ Sonata: Remove the center console cover and check for contamination on the M40 connector to the sports mode switch. If so, clean and repair the connector as necessary. Go to step c below.

c. For 2006~07 Sonata: Remove the front pillar cover and verify the harness is properly routed near the clip. Repair the harness as necessary. Go to Step 4.

4. Attach a GDS and select vehicle, "A/T" menu, "Current Data" and "Shift Lever Switch".

5. Move the shift lever and confirm the GDS reads the gear shift position as shown below. If so, the harness currently does not have an open or short circuit between. the PCM/TCM and range switch.


Hope this helps.

0helpful
2answers

After filling my fuel tank, gauge does not go to full....it takes a few days or hours for gauge to read full

There is a TSB on high sulfur fuel usage, and how it impacts the fuel level resistance.
If you change fuel, it might start working again. The TSB is : ERRATIC FUEL GAUGE OPERATION TSB 08-2-9

Publication Date: January 22, 2008
FORD: 2004-2008 F-150
LINCOLN: 2006-2008 Mark LT


ISSUE:
Some 2004-2008 F-150 and 2006-2008 Mark LT vehicles, built before 12/3/2007, may exhibit erratic fuel gauge operation or illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0460 or P0463, and/or Instrument Cluster Module DTC B1201. This may be caused by sulfur contamination in the fuel causing an open or high resistance in the fuel level sender.

ACTION:
Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

Install a new fuel level sender following the service procedure instruction sheet provided in the fuel sender kit.

PART NUMBER PART NAME
8L3Z-9A213-E Kit - Fuel Sender (2006 starting 12/8/2005 through 2008 - FFV-26 Gal Tank - 126/132" WB )
8L3Z-9A213-F Kit - Fuel Sender (2006 starting 12/8/2005 through 2008 - FFV-30 Gal Tank - 139" WB)
8L3Z-9A213-G Kit - Fuel Sender (2006 starting 12/8/2005 through 2008 - FFV-27 Gal Tank - 145/151/163" WB
8L3Z-9A213-H Kit - Fuel Sender (2006 starting 12/8/2005 through 2008 - FFV-36 Gal Tank - 145/151/163" WB
8L3Z-9A213-A Kit - Fuel Sender (2004 through 2008 - Gas-26 Gal Tank - 126/132" WB
8L3Z-9A213-B Kit - Fuel Sender (2004 through 2008 - Gas-30 Gal Tank - 139" WB
8L3Z-9A213-C Kit - Fuel Sender (2004 through 2008 - Gas-27 Gal Tank - 145/151/163" WB
8L3Z-9A213-D Kit - Fuel Sender (2004 through 2008 - Gas-36 Gal Tank - 145/151/163"WB



WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION DESCRIPTION TIME
080209A 2004-2008 F-150, 2006-2008 Mark LT: Install New Fuel Level Sender, Includes Time To Remove And Install Fuel Tank (Do Not Use With 9002A, 9002A4, 9002A6) 1.9 Hrs.

DEALER CODING
BASIC PART NO. CONDITION CODE
9A299 42
1helpful
2answers

Hyundai Sonata 2000 model 4 cylinder. while driving the stopped and wont start. changed timing belt, balancer, tensioner and timing sensor, coils, fuel pump, plus another sensor that fits near the coils....

Hi there. I can solve this dangerous problem you are having. You would loose acceleration at lights and intersections, the engine will shake and revs can go crazy. The issue is the MAF (mass air flow) sensor. It was recalled in 2001 as a safety problem as people died driving this model of sonata. If you connect your comp up to a diagnostic machine you will find its the MAF the problem is a problem that is hard to ctah on a diagnostic machine though as it comes and goes. You will need to replace the MAF ASAP as you can die from this fault and hyundai will not care due to the age of this car.
0helpful
1answer

2006 hyundai sonata

My dealer told me that if you fill up beyond the first "click" of the gas pump it will mess up the sensor in the gas tank. It might fix it's self eventually, but can be avoided if you anly fill the tank up to that "click".
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