1998 Audi A4 Logo
Posted on Aug 16, 2009
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HOW DO I REPLACE THE SERPENTINE BELT ON MY 2.8 V6?

HOW DO I REPLACE THE SERPENTINE BELT ON MY1998 A4 2.8 V6? WHAT DO I NEED TO REMOVE TO EVEN GET AT IT? DO I NEED ANY SPECIAL TOOLS??

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  • Posted on Dec 20, 2009
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Joecoolvette must not ever been near an A4 Audi. Although his outline of the serpentine belt change is correct, you can't get to on an A4. Check out AudiWorld Tech Articles, Chris Hansen has a nice post there on Serpentine Belt Tensioner Replacement that would address most of this question.

  • 1 more comment 
  • joecoolvette
    joecoolvette Dec 11, 2011

    Really?
    I came back, and viewed your statement, hbbowman. Since you spouted using AudiWorld Tech Articles, how about this one? 2.8 Serpentine Belt Tensioner Replacement. Covers replacing a serpentine belt, ay?http://www.audiworld.com/tech/ ( In the list under - Also, be sure to check out the topic specific Technical pages, click on Engine. Then next to A4. A6 under the Models heading, click on - 2.8 Serpentine Belt Tensioner Replacement. W-O-W! Is that a 1/2 breaker bar in that guy's hand?

  • Anonymous Dec 15, 2011

    joecoolvette, I think he was referring the fact that you didn't explain having to take the front end of the car apart first. You have to put the A4 in the service position, which consists of taking the bumper cover off, bumpers off, hoses, and electrical connections. There is no way to get at the belt otherwise.

  • Clark W
    Clark W Mar 03, 2014

    There is enough space if you remove the fan assembly on the passenger side of radiator. Small Phillips screw at top and the lower 'arm' has a locking tab which needs to be overcome to rotate fan assembly. Also need to extract fan wire harness from metal clips and there's just enough harness to then place fan on engine while still connected.

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  • Master 5,660 Answers
  • Posted on Aug 16, 2009
joecoolvette
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You serpentine belt goes around, and under a series of pulleys. There is one pulley that is a tensioner pulley. It puts tension against the belt keeping it tight. This tensioner pulley is on an 'arm' which attaches to a bracket.

The arm is spring loaded. It uses this spring power to push the pulley out, against the serpentine belt. The arm pivots on the bracket.
The arm has a square hole in it. You use a wrench device in that square hole, to pull the tensioner pulley away from the serpentine belt, so that you can slip the belt off of one pulley. Then you release the arm slowly so that it is fully extended.
Since you now have the serpentine belt off of one pulley, you just slip it off of all the other pulleys.

There is a wrench that is sold that resembles a long, flat, thick bar, and has a square protrusion on one end, with a handle on the other end. The square protrusion is usually 1/2 inch in width.
The thin flatness of the bar makes it easier to slip between the radiator fan shroud, and the tensioner pulley arm.

I use a 1/2 inch breaker bar.

The routing for your serpentine belt should be on a label under the hood, or on the radiator support.

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Included on the Diagrams are the Instructions on "Rotating" the Automatic Tensioner. See Below for additional Instructions to make your job easier.

"HOW TO": I professionally prefer the Serpentine Tensioner Tool.
Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
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2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (located on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening located on the Tensioner Arm) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
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Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
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b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them.


Before You GO:
Let me know if this helped, or if you have additional information questions. Feel Free to contact me at FixYa.com!

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Remove the serpentine belt by using a breakover bar, rachet or serpentine belt removal tool with the correct size socket for the pulley mounting bolt. Rotate tensioner arm to release tension. Remove the belt.

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