1995 Lexus ES 300 Logo

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ray fulton Posted on Mar 23, 2018
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Can someone help me with a 1995 lexus es300 3.ol v6 vacuum hose reconstruction

I removed the top intake manifold and can't remember the hose configuration please help

1 Answer

toddgilbert

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  • Lexus Master 6,360 Answers
  • Posted on Mar 23, 2018
toddgilbert
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Joined: Sep 07, 2017
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I recently tried the DIY service and repair manuals from a website and it actually helped me repair transmission problem in my jcb 3cx site-master. it wont move forward or reverse, engine is good both solenoids for forward and reverse work.

I don't have much technical knowledge but I just followed it step-wise, and works perfect! got it from www.reliable-store.comAll the best

5 Related Answers

Anonymous

  • 123 Answers
  • Posted on Sep 15, 2008

SOURCE: Where is the vacuum hose

IF the engine was revving high RPMS it had to be a serious vaccum leak. If the PCV came undone it would cause it rev up quite high. the shaking was from the factory set RPM limiter when not in gear (around 4,000 RPMS) the only other vaccum leak big enough would be for the brake booster. They both have a check valve but that doesn't mean much. I would start there PCV is around 5 bucks and the other is about the same. If you need pics of location I could do that also.

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Harry Daehling

  • 13 Answers
  • Posted on Feb 08, 2009

SOURCE: intake manifold vacuum line

THIS IS FOR TURBO ENGINE
13b2405.jpg NON TURBO ENGINE
6781864.jpg

Anonymous

  • 17 Answers
  • Posted on Feb 23, 2009

SOURCE: intake manifold cover

remove oil cap steam an it should just lift off

Anonymous

  • 1 Answer
  • Posted on May 16, 2009

SOURCE: vacuum leak

mine is doing the same, it's your pcv receptor on the manifold. that hard plastic cover is actually part of the intake itself, if it "came off" it would cut your intake in half. that seem seals the two halfs together. you gotta pull the whole intake off and replace it... or jimmy rig it.

Anonymous

  • 507 Answers
  • Posted on Oct 28, 2009

SOURCE: need diagram of vacuum hoses for 1993 ford

you need to change the modulator on the trans as its vacuum controlled and itsdamaged letting auto fluid get sucked up the line,(diaphragm probably split in modulator

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f3b94d7e-cc24-4215-98dc-cc599d5ce4b5.jpg

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Intake Manifold Removal
  1. Remove the engine cover (if equipped).
  2. Remove the air filter outlet pipe.
  3. Remove the positive crankcase ventilation hose.
  4. Remove the air cleaner resonator.
  5. Disconnect the throttle body electrical connectors.
  6. Disconnect the electrical connectors.
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    • Detach the vacuum hose. (2)

  8. Disconnect the vacuum hose.
  9. Detach the injector harness electrical connector from the intake manifold support bracket.
  10. Remove the intake manifold support bracket.
  11. Detach the engine wiring harness bracket.
  12. Detach the intake manifold support bracket.

    NOTE: Remove and discard the O-ring seal.
  13. Detach the throttle body.
    • Remove the retaining bolts.
  14. Remove the intake manifold.
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  4. Clean all gasket material from both mating surfaces.
  5. Check the vacuum hose for deterioration and replace as necessary.

To install:

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Picture of egr valve and were it is located

dffc43b.jpg

Fig. 11: EGR valve and component mounting-3.0L engine


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Fig. 12: EGR valve and component mounting-3.8L engine

Removal:
  1. Disconnect the negative battery cable.
  2. If necessary, remove the air inlet tube from the throttle body and air cleaner housing.
  3. Label and detach all vacuum hoses from the EGR valve.
  4. Label and detach any electrical wiring harness connectors from the EGR valve.
  5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
  6. Remove the EGR valve mounting fasteners, then separate the valve from the upper intake manifold.
  7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm) on 3.8L engines, or to 106-159 inch lbs. (12-18 Nm) on 5.0L engines.
  2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 30 ft. lbs. (41 Nm).
  3. Connect all wiring or hoses to the EGR valve.
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  5. Connect the negative battery cable.

Hope this helps (remember comment and rated this).
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Cylinderhead torque stc.

Cylinder Head Removal & Installation SOHC To Remove:
  1. Relieve fuel system pressure.
  2. Remove timing belt cover. Camshaft timing marks kia-03-20-7032.gif

  3. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  4. Loosen lock bolt on tensioner.
  5. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt.
  6. Remove timing belt from camshaft pulley.
  7. Disconnect battery negative cable.
  8. Remove 3 bolts that secure accelerator cable and air intake hose to cylinder head cover.
  9. Detach accelerator cable and place off to side.
  10. Remove the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  11. Disconnect mass air flow sensor electrical connector.
  12. Remove air intake hose.
  13. Remove PCV valve from cylinder head cover.
  14. Remove ISC air hose from idle speed actuator.
  15. Remove air hose from behind intake manifold.
  16. Remove 2 screws from high tension wire protectors.
  17. Detach wire loom from holder at rear of cylinder head cover.
  18. Detach vacuum tube at rear of cylinder head cover.
  19. Remove vacuum pipe. Cylinder Head Cover kia-03-20-7042.gif

  20. Remove 7 cylinder head cover bolts.
  21. Remove cylinder head cover and gasket.
  22. Disconnect 2 ignition coil electrical connectors.
  23. Disconnect 2 fuel injection electrical connectors at rear of cylinder head.
  24. Disconnect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  25. Disconnect heater hose from elbow.
  26. Disconnect brake booster vacuum hose and cruise control vacuum hose from surge tank.
  27. Detach wire harness from rear of cylinder head.
  28. Disconnect purge control solenoid vacuum hose from intake manifold.
  29. Disconnect fuel hose from fuel connector assembly.
  30. Remove grounding bracket.
  31. Remove 4 bolts and intake manifold bracket.
  32. Remove starter.
  33. Detach water bypass hose from bypass pipe.
  34. Disconnect water hoses from oil cooler.
  35. Disconnect fuel hose from fuel pipe.
  36. Remove exhaust manifold heat shield.
  37. Remove exhaust flange nuts and front exhaust bracket bolt.
  38. Lower exhaust system. Cylinder head bolt loosening sequence kia-03-20-7050.gif

  39. Loosen cylinder head bolts in 3 steps in proper sequence.
  40. Remove cylinder head bolts and washers.
  41. Remove cylinder head, intake manifold and exhaust manifold as an assembly.
To Install:
  1. Install NEW cylinder head gasket.
  2. Install cylinder head, intake manifold and exhaust manifold as an assembly.
  3. Tighten cylinder head bolts in 3 steps in reverse sequence that was used during removal. Tighten bolts to 62 ft lb (84 Nm).
  4. Install front exhaust bracket bolt. Tighten bolt to 20 ft lb (27 Nm).
  5. Install NEW lower exhaust flange gasket and 3 nuts. Tighten nuts to 24 ft lb (31 Nm).
  6. Install exhaust manifold heat shield. Tighten nuts to 35 in lb (4 Nm).
  7. Connect fuel hose to pipe.
  8. Connect 2 hoses to oil cooler.
  9. Attach water bypass hose to bypass pipe.
  10. Install starter and bolts. Tighten bolts to 34 ft lb (46 Nm).
  11. Install intake manifolds bracket and 4 bolts. Tighten bolts to 32 ft lb (45 Nm).
  12. Install grounding bracket.
  13. Connect fuel hose to fuel connector assembly.
  14. Connect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  15. Connect purge control solenoid vacuum hose to intake manifold.
  16. Attach wire harness from rear of cylinder head.
  17. Connect brake booster vacuum hose and cruise control vacuum hose to surge tank.
  18. Connect heater hose to elbow.
  19. Connect 2 fuel injection electrical connectors at rear of cylinder head.
  20. Connect 2 ignition coil electrical connectors.
  21. Install cylinder head cover.
  22. Install 7 cylinder head cover bolts. Tighten bolts to 60 in lb (7 Nm).
  23. Install vacuum pipe and 2 bolts at rear of cylinder head cover. Tighten bolts to 60 in lb (7 Nm).
  24. Connect vacuum tube to pipe.
  25. Connect loom holder to rear of cylinder head cover.
  26. Install 2 screws to high tension wire protectors.
  27. Install air hose to behind intake manifold.
  28. Install ISC air hose to idle speed actuator.
  29. Install PCV valve to cylinder head cover.
  30. Install air intake hose.
  31. Connect mass air flow sensor electrical connector.
  32. Install the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  33. Attach accelerator cable.
  34. Install 3 bolts that secure accelerator cable and air intake hose to cylinder head cover. Timing belt pulley timing marks kia-03-20-7035.gif

    NOTE: Timing belt pulley timing mark and timing mark must be aligned.
    Camshaft timing marks kia-03-20-7032.gif

    NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
  35. Install timing belt.
  36. Install timing belt cover.
  37. Pressurize fuel system.
  38. Start engine and check ignition timing.
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