Question about 2000 Volvo S40
The thermostat housing is located by grabbing the upper radiator hose, and following it back to the engine block.
The housing that the hose is connected to is the thermostat housing.
Changing the thermostat will fix your problem!
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Posted on Jan 31, 2009
SOURCE: 2001 volvo s440 1.9t
Volvo Radiator, Thermostat and Sensors
system's temperature controls include all coolant temperature sensors,
Volvo thermostat, Volvo radiator or expansion tank cap, cooling fan(s)
and fan clutch (if equipped). These cooling system parts function
primarily independent of the engine but control the engine either
through cooling or by sending control signals to your Volvo's
The Volvo thermostat is a spring-loaded valve that opens and closes based on the temperature of the coolant flowing through it. A high temperature reading followed by a drop to normal temperature (or a continuously low temperature) is a common first sign of a sticking Volvo thermostat. However, many other conditions may cause these symptoms, so you need to know how to eliminate each possibility.
The Volvo radiator or expansion tank cap is also a spring-loaded valve reacting to system pressure. It serves to maintain proper system coolant level at predetermined pressures. It must always be replaced with an exact replacement cap with the same pressure setting. Never use other caps except for short-term emergencies!
A belt-driven fan blade for pulling air through the Volvo radiator is usually on the Volvo water pump pulley and should have a fan clutch to control it. The fan clutch allows the fan to turn with the belt at low engine speed and "free-wheel" at higher speeds. A bad fan clutch either doesn't allow the fan to spin at low speed (overheating in traffic) or doesn't allow it to free-wheel at high speed (potential overheating on highway or reduced gas mileage).
An electric fan can be either by itself (usually front-wheel drive) or auxiliary (used with a mechanical fan). Both types are controlled via a temperature sensor - in the Volvo radiator or upper Volvo radiator hose or on the Volvo thermostat or Volvo water pump housing. This sensor is usually an on/off type switch with a fixed temperature setting. (Some vehicles may have 2-3 settings for multi-speed fans.) This sensor is commonly called an "auxilliary fan switch".
Other common temperature sensors are: 1) gauge sender (variable output); 2) warning light sender (on/off type); 3) lambda and/or fuel injection sensor(s) (variable to control fuel injection settings); 4) thermo-time switch (cold start valve control). Your Volvo may have other sensors as well.
Temperature control is critical to both performance and emission control. Unfortunately, this system is the most difficult to troubleshoot without proper equipment and diagrams. It's even more difficult with computers that adjust timing, idle speed, vacuum and fuel delivery automatically to make up for potentially faulty temperature sensor signals.
Maintenance of your cooling system sensors is virtually impossible since there's nothing really to "maintain". Keeping them clean both internally (coolant replacement) and externally (engine cleaning) is the best way to ensure trouble-free driving. Checking and replacing all parts at the factory-recommended time or mileage limits helps as well
Posted on Jul 23, 2009
SOURCE: I HAVE A 2003 SATURN
On your vehicle when the Check engine light comes on and a code is store, the driver can retrieve the codes themselves with the onboard diagnostics. Put the key in the on position and watch for the light.The light will blink in a code .FOR EXAMPLE:
If the light blinks 4 flashes then a pause then 3 flashes then .......yep code 43. Easy enough.
Oh yea, by the way A bad intake manifold gasket would be a constant problem which would cause a vacuum leak. ( That's if it effected engine performance) A vacuum leak would be sensed at the Oxygen sensor as a lean condition. Code 44
Try the codes yourself
Posted on Sep 20, 2010
SOURCE: my temp gauge goes to
CHECK COOLANT FAN FUSES AND RELAYS. CHECK COOLANT LEVEL.MAKE SURE ITS NOT TOO LOW BECAUSE IF COOLANT TOO LOW . BY NO COOLANT AROUND OR COOLANT SENSOR NOT SUBMERGED IN COOLANT COOLING FANS WONT TURN ON.MAKE SURE YOU HAVE 50/50 ANTIFREEZE AND WATER. CHECK FOR CLAPSE RADIATOR HOSES.CHECK RADIATOR HOSE AT WATER PUMP.IF HOSE LOOK CLAPSE REPLACE IT AND BLEED COOLANT SYSTEM.IF EVERY THING HAS BEEN DONE YOU NEED ENGINE BLOCK FLUSHED OUT.HEATER CORE ALSO COULD BE STOPPED UP.A VERY HIGH MILEAGE ENGINE WILL OVER HEAT.OLD ENGINE LOSES COMPRESSION AND HORSE POWER.PUTTING MORE LOAD ON THE OLD ENGINE WILL MAKE IT OVER HEAT.IF COOLANT LEVEL IS LOW.BLEED COOLANT SYSTEM.START THE ENGINE LET IT IDLE FEW MINUTES WATCH THE COOLANT TEMPERATURE GAUGE.WHEN TEMPERATURE START RISING.TURN OFF THE ENGINE LET IT SET FOR 20 MINUTES.TAKE A LARGE RAG PLACE OVER RADIATOR CAP ON COOLANT EXPANSION TANK SLOWLY OPEN RADIATOR CAP JUST A LITTLE TO RELEASE A LITTLE PRESSURE AT A TIME.DONT OPEN CAP RAPIDLY OR YOU WILL GET SCALDED.ONCE THE RADIATOR CAP REMOVED.IF COOLANT LOW ADD MORE COOLANT IN THE THE COOLANT EXPANSION UNTIL YOU GET TO THE COLD MARK.REPEAT THIS PROCEDURE START ENGINE LET IT RUN UNTIL TEMP GAUGE START CLIMBING A BIT DONT LET CAR RUN TO OVER HEAT JUST IDLE UNTIL TEMP JUST START TO RISE.THEN YOU TURN OFF ENGINE. WAIT 20 MINUTES.THEN USE LARGE RAG OPEN RADIATOR CAP LITTLE AT A TIME. DO THIS PROCEDURE UNTIL THE COOLANT IN THE EXPANSION TANK STOP DROPPING. THEN ALL THE AIR IS BLEED OUT THE COOLANT.WHEN COOLANT LEVEL STOP DROPPING, WHEN YOU DRIVE CAR AROUND.AND TURN OFF ENGINE.WHEN ENGINE OFF CAR SET FOR A WHILE KEEP CHECK ON THE COOLANT LEVEL IN COOLANT EXPANSION TANK. THE COOLANT LEVEL SHOULD BE AT THE COLD MARK IN THE EXPANSION TANK.MAKE SURE COOLANT IS IN THE EXPANSION TANK.IF NOT AIR WILL DRAW IN COOLANT SYSTEM. CAUSING ENGINE TO OVER HEAT.IF BLEEDING AIR OUT THE COOLANT SYSTEM DONT HELP AND COOLANT FANS DONT TURN ON YOU HAVE PCM PROBLEMS.
Posted on Apr 22, 2011
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