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I have a 2003 Ford Ranger 3.0 and I have an exhaust manifold bolt that has broken off inside the manifold,and the evaporator coil,and other AC parts are in the way .what options do i have on this

Posted by Trevor Overby on

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3 Answers

Randy Ohler

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  • Ford Master
  • 14,585 Answers

With the exhaust manifold off. If there is some of the bolt sticking out. You'll need a torch to heat the head up, red hot around the bolt. Also a pair of needle nose vise grips to grab it with and turn it out. You'll have to heat it several times to get out. No bolt showing, you best bet it to pull the head. Drill the bolt and extract it.

Posted on Jul 27, 2016

  • john h Jul 27, 2016

    yeah pretty tight really think will be removing head and working from a bench use to tell about using nut but to many couldnt weld inside he lines

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john h

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  • Ford Master
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Get a smaller bolt and clean the area with a wire brush and weld the smaller bolt to the broken stud careful not to weld stud to head with the smaller bolt welded should be able to remove broken stud with a wrench or vice grip or rent or buy a right angle drill and drill onto broken stud and use heat and an extractor to remove ---lastly if to tight to do either unbolt head and work on bench to remove stud

Posted on Jul 27, 2016

  • 1 more comment 
  • Randy Ohler Jul 27, 2016

    I use a nut, weld to the inside of it. But where he has to go... Good luck. Just no room to work.

  • john h Jul 27, 2016

    yeah pretty tight really think will be removing head and working from a bench use to tell about using nut but to many couldnt weld inside he lines

  • Randy Ohler Jul 27, 2016

    Yeah, Old school stuff. I mostly do electrical and electronics now days.

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Bill Boyd

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  • Ford Master
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Very limited options for this repair
it will require room to operate the necessary tools for drilling and extraction and that may mean the removal of all items in the way
discuss any options with an engineering engine repair shop ( not the local corner garage) as you will need specialized skill to effect removal of the broken stud and refurbishment of the thread

Posted on Jul 26, 2016

5 Related Answers

Anonymous

  • 14 Answers

SOURCE: 03 ford ranger edge stalls with ac on only

your idle engine speed is set too low. there is a idle speed screw on your carb if it is a carb model or on your throtle body

Posted on Mar 06, 2009

co7196

Ned C Cook

  • 3433 Answers

SOURCE: Broken manifold bolts / manifold removal

Whatever it takes, but make sure you soak some penetrating oil oi wd40 on others to avoid any more being broken. Pulling the manifold is the safest and quickest way. With it out of the way, you'll have someting on the broken bots, now studs to work with. Always drill a broken stud or bolt clean through. Penetrating oil can work from both ends and a broken easy out can be driven in far enough to work arounf -Good Luck, force nothing, Tap stud and apply only stesdy even presure when extracting.

Posted on May 19, 2009

drallim

  • 4088 Answers

SOURCE: broken bolts on exhaust manifold 6.0 liter chevy

These bolts usually have become very hard and brittle from the high temperatures. You will need carbide drill bits to drill into the bolt remains for insertion of an 'easy-out' tool. 'Penetrating oil' squirted into the threads may help remove the ends.

Posted on Oct 29, 2009

Anonymous

  • 312 Answers

SOURCE: exhaust manifold leak due to broken bolts, how do

If it's broken off below the surface you'll have to drill the remainder of the bolt out. If it's broken off above the surface and you're somewhat handy you can weld a nut on the end of the broken stud and remove with a socket wrench. Here's an excellent read on the how to of removing broken studs....it saves me the time of having to type it all out. Good luck.

http://www.asashop.org/autoinc/may2003/techtotech.htm

Posted on Jan 07, 2010

arauzvictor1

Victor Arauz

  • 466 Answers

SOURCE: need head bolt, intake manifold, and exhaust torque specs

Cylinder Head Bolt Step1- (25 FT.Lbs) Step2(45 Ft.Lbs) Step3(65Ft,Lbs).....Intake Manifold(35Ft Lbs)....Exhaust Manifold Center (20Ft Lbs) All Others (20 Ftlbs).....Thanks

Posted on Mar 06, 2010

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Fig. Tighten the exhaust manifold bolts in 2 stages

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