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john quillan Posted on Jul 12, 2016
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Astra randomly cuts out at lights and engine May be sluggish,randomly code is P0093,FUEL RAIL SENSOR?

CAR RUNS GREAT FOR WEEKS THEN RANDOMLY EMGINE MAY CUT EG IF SLOWING DOWN AT LIGHTS,ROUNDABOUT OR EVEN WHEN DRIVING OVER HUMPS! MECHANIC DIAGNOSED CODE p0093, fitted new rail sensor and it was no good ,put original sensor back on. most garages cant be bothered with intermittent faults may just give car up-shame only 100000 miles,2009 diesel 1.7 ecoflex........help!!!!!!!!!!!!!!!!!!!

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Marvin

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  • Opel Master 85,242 Answers
  • Posted on Jul 13, 2016
Marvin
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This diagnostic trouble code (DTC) is a generic powertrain code. It is considered generic because it applies to all makes and models of vehicles (1996-newer), although specific repair steps may be slightly different depending on the model.
When the computer sets this code it senses a large fuel leak in the high pressure section of the engine. The ECM in a diesel always monitors and controls the fuel pressure from the fuel injector pump to the injectors as long as the engine is running.
To set a code P0093 the ECM must sense a sudden large drop in fuel pressure within the system. This drop in fuel pressure can be internal, external or caused by a faulty sensor signal to the ECM.
When this happens, the ECM sets the code, goes into fail-safe mode which will suspend the fuel injector pump operation and allow one minute to pull over before it shuts the engine down. It will remain in fail-safe mode until the key is off.
The engine may run again but investigate the problem first. This problem will not correct itself or go away. The engine could shut down at any time or speed.
Unlike gasoline engines with fuel injection pressures of 30 to 50 PSI, diesel engine fuel pressure runs up in the Megapascal range, from 4,500 to 30,000 PSI. It takes very high fuel pressure to force fuel into the high compression cylinder of a diesel.
As you progress in diagnosing the problem be always mindful of the fuel pressure when the engine is running. It is ridiculously high! You have a code P0093 stating there is a large fuel leak in the system. Use caution when sticking your nose under the hood of a running engine with this code, or wrenching on the fuel system.
Symptoms Symptoms of a P0093 diagnostic trouble code may include:

  • Code set and malfunction indicator lamp illumination (check engine light)
  • Engine will enter fail-safe mode and shut down within one minute
  • Possible large loss of power above idle
Causes Potential causes for this DTC include:
  • Fuel injector failure
  • Fuel line common rail leak
  • Fuel pressure sensor malfunction
  • Fuel pump or lift pump failure
  • Fuel heater constantly on
  • Fuel temperature sensor failure
  • Leaks at any point in the high pressure circuit
  • Electrical connector corrosion or seating problems
  • Fuel pressure regulator malfunction
  • Fuel filter plugged dropping the fuel line volume
  • Injector pump leak
  • Fuel control actuator failure
  • Cascade overflow valve malfunction
  • Short in the electrical harness at the injectors or to the ECM
  • Fuel pressure limiting valve
  • ECM failure
Diagnostic Steps & Possible Solutions
  • Start with the engine off and doing a walkaround inspection for obvious fuel leaks between the fuel tank and the engine.
  • Lift the hood and check the oil and level. If the oil level has risen, smell the oil. If it is heavily contaminated by fuel, an injector most likely failed in the open position. Do not start the engine again until the oil and filter is changed.
  • Look under the hood for leaks. Start at the injector pump and follow the fuel lines to the fuel injector rail. Look at the injectors for signs of leaks.
  • Pull the electrical connector off the fuel pressure sensor and look for fuel in the connector. A failed sensor will allow fuel up through the sensor into the connector.
  • Check when you last changed the fuel filter. A plugged fuel filter will drop the volume enough to set the code.
  • Check all electrical connectors on the sensors and wiring harness to the injectors for missing insulation, corrosion or loose connections. If no obvious leaks have been found, go online and look up the TSBs (technical service bulletins) for your year and make vehicle. Diesels have no lack of problems as the TSBs will indicate.
Look for the code and associated repair procedures and probable causes. Chevy and Dodge reads like a book. The TSBs will include recalls on various items as well.
Look at your warranty. Most diesel engines have long warranty periods for various items. Many cover injectors for 7 years or better and 200,000 miles.
The dealer is the next step if no deficiencies are found. Checking the fuel pressure and the operation of the ECM takes special tools for a diagnosis.
Tip: Diesels outlast a normal gasoline powered engine when properly serviced. But they demand service at specific intervals to operate properly. There is no free lunch with these. Do not use any seals or gaskets that are not OEM. The pressures and temperatures call for the use of certain materials resistant to these temperatures and pressures.

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Fuel system delivery failure code 06 5.9 dodge mega cab 3500 239000 miles

2006 5.9L dodge mega cab 3500. (TURBO DIESEL)_? RAM 35500
did all that and failed to scan he PCM,(USA car) OBD2 spec.here.
why skip step 1?
Shops (most) fail to find problems that are gone as delivered.
most never drive it, at all, nor scan and drive. it. seems yours tired.
learn that to find intermittent problem we scan and drive.
if need be we use remote pressure gauge to see pressures fall.
is the fuel old and bad, not a full time DD, daily driver, and old fuel.?
new CP3 diesel fuel pump. at $600+ ouch,
what about fuel filters.?
fuel injection pressure regulator bad or fuel pressure sensor.
intermittent COMMON RAIL INJECTOR? (hard to test nor easy cleaned)
the fuel rail pressure can be monitored, if it drops you know why
injection pressure regulator,.as CP3 is new.
what about the lift pump , problems
"The fuel transfer (lift) pump is self-priming.
lift pump must feed the
The fuel injection pump supplies extremely high fuel pressure to each individual injector through the high-pressure lines."

3 filters, and this
The fuel filter/water separator assembly is located on left side of engine above the starter motor. The assembly also includes the fuel heater, Water-In-Fuel (WIF) sensor and a screened banjo bolt attached at the bottom of the fuel filter canister.
what happens if the WIT, water in fuel sensor trips
does ECU cut fuel? or what.? IDK but is one more part to fail
of many.
I guess this newer truck, OBD2 does not do misfire of injectors tests.?
codes that warn of weak cylinders. ?
Vin Code C, engine,.
best is drive the truck and scan log all DTCs
there are even fuel pressure warnings, DTC>

short example of some. SCAN at the fail live, is best.

Trouble Code: P0088 (5.9L L6 VIN C Auto)
FUEL RAIL PRESSURE SIGNAL IS ABOVE MAX LIMIT

Trouble Code: P0107 (5.9L L6 VIN C Auto)
MANIFOLD ABSOLUTEPRESSURE SENSOR CIRCUIT LOW

Trouble Code: P0148 (5.9L L6 VIN C Auto)
HIGH PRESSURE COMMON RAIL\\

Trouble Code: P0191 (5.9L L6 VIN C Auto)
FUEL RAIL PRESSURE SENSOR PERFORMANCE

and P0192 too low PSI
i stop here lots more in the SM
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2005 2KD Hiace, starts lazy,revs good when it starts but accelerator goes dead, check light comes on, then in about 2 minuets the engine dies. 093 code.

fault code is missing a letter and first number
so its P0093 large fuel leak

the fault list has list of what to check
http://www.obd-codes.com/p0093

Fuel injector failure, Fuel line common rail leak, Fuel pressure sensor malfunction
Fuel pump or lift pump failure, Fuel heater constantly on Fuel temperature sensor failure ,

Leaks at any point in the high pressure circuit Electrical connector corrosion or seating problems
Fuel pressure regulator malfunction Fuel filter plugged dropping the fuel line volume Injector pump leak
Fuel control actuator failure
Cascade overflow valve malfunction Short in the electrical harness at the injectors or to the ECM Fuel pressure limiting valve ECM failure
Copyright OBD-Codes.com
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Post next that you did change the fuel filter and the fuel pump. The computer won't get the fuel issue.
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Replaced the fuel rail pressurensor circuit and car still running sluggish

Are you sure that the code is P0193, I think it may be the problem of Fuel temperature sender-G81 Interruption/Short to B+. Use car code reader to know more about info of car.
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No it will crank, but will be very hard to get started.
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Read on please.




A P0300 diagnostic code indicates a random or multiple misfire. If the last digit is a number other than zero, it corresponds to the cylinder number that is misfiring. A P0302 code, for example, would tell you cylinder number two is misfiring. Unfortunately, a P0300 doesn't tell you specifically which cylinder(s) is/are mis-firing, nor why.
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P0190 FORD - Fuel Rail Pressure Sensor A Circuit out of range
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Ford focus 1.9tdci LX 2002

hi
i have had the same problem (read article 26 jan 09 by terrytrout) i have now solved the problem. i got a fuel rail pressure censor from the scrapyard and for two days now the car has been running perfect. good luck.

terry
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