How do I remove the rear axle tube. I need to replace axle oil seal. I have axle out.

You must remove the rear cover of the differential and then remove the bolt that pins in the center pin that the pinion gears are mounted on, then push the axles inward and remove the "C" shaped clips that retain the axles in the gear carrier. The axle bearings are pressed into the axle tubes and you need a special tool to remove them, this goes for the axle grease seal as well. You will need to buy this tool kit on line or locally for more money.. Go to this LINK

You want to know how to remove the axle correct ? There are clips inside the rear carrier that hole the axles from running out . You need to remove the the bolts on the back of the rear carrier but make sure that you can get the fill plug out first so you can put oil back in it . The clips come out like nothing you can do it with your fingers you need to replace the seals and look at the axle shaft and condution of the bearings replace as required also check to see if the vent is clear on the carrier the oil is heavy and expands alot this will blow the axle seals . The older it is the more likely it is that you need axle s or bearings but you will need new seals if you remove the axles

what about it?

conventional axle or limited slip? Get axle code off door sticker.

SECTION 205-02: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear 1998 Explorer/Mountaineer Workshop Manual
IN-VEHICLE REPAIR Rear Wheel Bearing and Axle Shaft Oil Seal -4.0L SOHC and 4.0L EI, Conventional
Special Tool(s) Axle Seal Replacer
T83T-1175-A Axle Wheel Bearing Puller
T83T-1225-A Axle Wheel Bearing Replacer
T83T-1225-B Driver Handle
T80T-4000-W Impact Slide Hammer
T50T-100-A
Removal

1. Remove the axle shaft; refer to Axle Shaft in this section.

Axle Shaft Removal

1. CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel (1007) and the rear wheel bearings (1225).
   Loosen the lug nuts (1012).
   1. Remove the center cap.
   1. With the weight of the vehicle on the wheels, loosen the lug nuts.

1. Raise and support the vehicle.

1. Remove the wheel and tire assembly.
   1. Remove the lug nuts.
   1. Remove the wheel and tire assembly.

1. Remove the axle housing cover (4033).
   1. Loosen the axle housing cover bolts (4346) and drain the rear axle (4001).
   1. Remove the axle housing cover bolts.
   1. Remove the axle housing cover.

1. Remove the rear disc brake rotors (2C026); refer to Section 206-04 .

1. CAUTION: Once the differential pinion shaft (4211) has been removed, turning the differential case (4204) or an axle shaft (4234) will cause the differential pinion gears (4215) to fall out of the assembly. This could result in chipped or damaged components.
   Remove the differential pinion shaft.
   1. Remove the differential pinion shaft lock bolt.
   1. Remove the differential pinion shaft.

1. CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
   Remove the U-washers (4N237).
   1. Push the axle shafts inboard.
   1. Remove the U-washers.

1. Reinstall the differential pinion shaft.
   1. Install the differential pinion shaft.
   1. Install the differential pinion shaft lock bolt finger-tight.

1. CAUTION: Do not damage the inner wheel bearing oil seal (1177).
   Remove the two axle shafts.

Installation

1. Lubricate the lip of the inner wheel bearing oil seal.
   • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.

1. CAUTION: Once the differential pinion shaft has been removed, turning the differential case or an axle shaft will cause the differential pinion gears to fall out of the assembly. This could result in chipped or damaged components.
   Remove the differential pinion shaft.
   1. Remove the differential pinion shaft lock bolt.
   1. Remove the differential pinion shaft.

1. CAUTION: Do not damage the inner wheel bearing oil seal.
   Install the two axle shafts.

1. CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
   Install the U-washers.
   1. Position the two U-washers on the button end of the axle shafts.
   1. Pull the axle shafts outward.

1. Install the differential pinion shaft.
   1. Align the hole in the differential pinion shaft with the differential pinion shaft lock bolt hole.
   1. Install the differential pinion shaft lock bolt.

1. Install the rear disc brake rotors; refer to Section 206-04 .

1. Install the axle housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of specified lubricant; refer to Axle Housing Cover in this section.

1. WARNING: Always remove any corrosion, dirt or foreign material that may be present on the mounting surfaces of the wheel or the surface of the wheel hub or rear disc brake rotor that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control.
   Clean the wheel hub and mounting surfaces.

1. Install the tire and wheel assembly.
   1. Position the tire and wheel assembly.
   1. Install the lug nuts and lower the vehicle.
   1. Tighten the lug nuts.
   1. Install the center cap.

1. CAUTION: Never remove the axle shaft oil seal by itself. Always remove the rear wheel bearing and the axle shaft oil seal at the same time.
   NOTE: If the axle shaft oil seal is leaking, the axle housing vent may be plugged with debris.
   Use Impact Slide Hammer and Axle Wheel Bearing Puller to remove the rear wheel bearing and the axle shaft oil seal.

Installation

1. Lubricate the new rear wheel bearing.
   1. Use Thermally Stable Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.

1. Use Axle Wheel Bearing Replacer with Driver Handle to install the rear wheel bearing.

1. Lubricate the lip of the new axle shaft oil seal.
   • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.

1. Use Axle Seal Replacer with Driver Handle to install the axle shaft oil seal.

1. Install the axle shaft; refer to Axle Shaft in this section.

Raise engine with special tool 00 0 200 approx. 5 mm.
- Remove suction filter housing. Remove engine splash guard.
- Drain engine oil. On vehicles with automatic transmission:
- Disconnect oil lines from automatic transmission and from oil pan.
- Release guide tube for dipstick.

Note: M52TU and M54 only.
- Detach return hose from cyclone oil separator on oil dipstick guide tube.
- Replace O-ring.
- Remove front end reinforcement.
- Detach steeling spindle from steering gear.
- Remove vane pump for power steering unit (lines remain connected).
- Disconnect plug connection to oil level sensor.
- Loosen top and unfasten bottom of left and right engine mounts.

E46 4WD only
- Remove left and right swivel bearings.
- Remove output shafts. Remove front propeller shaft.
- Remove front axle differential.
- Detach brackets for left and right control arms from engine carrier.
- Release retaining brackets for left and right stabilizer bars.
- Unfasten screw connection on front axle support and lower the front axle support.

Note: There is no need to detach the steering gear from the front axle support.

- Unfasten oil sump screws at transmission and engine ends.
- Lower and remove oil sump.
Sealing faces clean and free of seal debris.
Apply approx.3 mm wide, 2 mm high coat of Drei Bond 1209 sealing agent to the area around seams.

Installation:

1. Replace gasket
2. Install oil sump.
3. Insert all oil sump screws.
4. Insert screws in transmission end without preload at this stage.
5. Tighten down screws in engine end.
6. Tighten down screws in transmission end.

E60 Removing And Installing, Sealing Or Replacing Oil Sump (M54)

Necessary preliminary tasks. -
- Remove intake filter housing
- Remove guide tube for oil dipstick
- Lowering front axle support
- Drain off engine oil
- Disconnect plug connection to oil level sensor.

On vehicles with automatic transmission:
- Detach oil lines from automatic transmission and from oil pan.
- Unfasten oil pan screws at transmission and engine ends.
- Lower and remove oil pan.

Installation:
Sealing faces clean and free of seal debris.
Apply approx.3 mm wide, 2 mm high coat of Drei Bond 1209 sealing agen to the area around seams.

Installation:

1. Replace seal.
2. Install oil sump.
3. Insert all screws on transmission end, without preload at this stage.

1. Tighten down screws on engine end.
2. Tighten screws on transmission end.

Or take it to a dealer....

Axle Shaft Bearing & Seal Removal & Installation To Remove:

1. Raise and safely support the vehicle.
2. Remove the axle shaft.
3. If replacing only the seal, remove the seal using a suitable seal removal tool.
4. If replacing the seal and bearing on the 8.6 inch axle, install the slide hammer and adapter behind the bearing and pull out the bearing and seal together.
5. If replacing the rear axle shaft seal and the bearing on the 9.75 inch axle, install the J 29712 or equivalent bearing puller into the axle housing behind the axle bearing.
6. Remove the axle shaft seal and the bearing by tightening the nut on the J 29712 bearing puller.

Use a slide hammer, bearing puller and adapter to remove the old axle bearing

To Install:

1. Install the axle shaft bearing using a suitable size driver. Drive the bearing into the housing until the tool bottoms against the tube.
2. Lubricate the seal lip and install the seal with a suitable seal driver. Make sure the seal is fully seated in the axle tube.
3. Install the axle shaft.
4. Fill the rear axle with the correct lubricant.
5. Lower the vehicle.

replace the axle seal to replace pull the rear cover draining the gear oil then rotate the carrier around till the small bolt holding the carrier pin remove bolt pull pin out don"t turn carrier after pulling the pin push the axle in and remove the clip from the inside of the carrier that pin holds the axle clips in place after pulling out you can remove the axle then just pop the seal out and install new one use a socket or something that is the same size as the seal lube the axle and slide axle back in lift up when almost all the way in the tube putting it in the carrier once in replace clip and pullout on the axle thats it pretty much hope this helps you out

Section 05-02A: Axle, Integral Carrier — 8.8-Inch Ring Gear 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual REMOVAL AND INSTALLATION Axle Shaft NOTE: Whenever replacing the rear axle lubricant, use Rear Axle Lubricant XY-90-QL (ESP-M2C154-A) or equivalent.
Removal
CAUTION: The rear brake anti-lock sensor must be removed before the axle shafts are removed. The rear brake anti-lock sensor is bolted on the rear disc brake caliper anchor plate.

1. Raise vehicle to desired working height. Refer to Section 00-02 . Remove rear wheel (1007) and tire assembly. Remove rear disc brake calipers (2552) and rear disc brake rotors (2C026) .
   
   
   
   
   

1. Clean all dirt from area of axle housing cover with a wire brush and/or cloth.

1. Drain rear axle lubricant by removing the axle housing cover .

1. Remove differential pinion shaft lock pin and differential pinion shaft .
   
   
   
   

1. Push flanged end of the axle shafts toward the center of the vehicle and remove the rear axle shaft retaining u-washer from the button end of the axle shaft .
   
   
   
   

1. Remove axle shaft from the rear axle housing , being careful not to damage the inner wheel bearing oil seal (1177) and rear brake anti-lock sensor ring.

Installation
NOTE: Check for presence of rear axle shaft o-ring (4A332) on the spline end of the shaft and install if not present.
CAUTION: Care must be taken not to let axle shaft splines damage oil seal or bearing assembly.

1. Carefully slide axle shaft into rear axle housing without damaging rear wheel bearing (1225) or rear brake anti-lock sensor indicator (2C189) . Start splines into side gear and push firmly until the button end of axle shaft can be seen in the differential case .

1. Install the rear axle shaft retaining u-washer on the button end of the axle shaft splines, then pull the shaft outboard until the shaft splines engage and the rear axle shaft retaining u-washer seats in the counterbore of the differential side gear .

1. Position the differential pinion shaft through the differential case and differential pinion gears , aligning the hole in the differential pinion shaft with the lock bolt hole. Apply Rear Axle Lubricant to differential pinion shaft lock pin . Install differential pinion shaft lock pin and tighten to 20-41 Nm (15-30 lb-ft). CAUTION: Differential pinion shaft lock pin must be tightened to specification using Stud and Bearing Mount E0AZ-19554-BA (WSK-M2G349-A1) or equivalent.
   
   
   
   
   NOTE: Axle housing cover must be installed within 15 minutes of application of the silicone rubber or new silicone rubber must be applied.
   CAUTION: Make sure machined surfaces on both axle housing cover and rear axle housing are clean before installing the new silicone sealant. Inside of axle must be covered when cleaning the machined surface to prevent axle contamination. Tighten the cover bolts in a crosswise pattern to ensure uniform draw on axle housing cover .
   

1. Apply Silicone Rubber D6AZ-19562-AA or BA (ESB-M4G92-A or ESE-M4G195-A) or equivalent. Install axle housing cover and tighten retaining bolts to 28-38 Nm (38-52 lb-ft).
   
   
   
   

1. Add Motorcraft Rear Axle Lubricant XY-90-QL or KL (ESP-M2C154-A) or equivalent until it is 6-14mm (1/4-9/16 inch) below bottom of fill hole. Add 118.3 mL (4 oz) of Ford Additive Friction Modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent to Traction-Lok axles. Install fill plug and tighten to 20-41 Nm (15-30 lb-ft).

1. Install rear brake anti-lock sensor indicator . Tighten retaining bolt to 4.5-6.8 Nm (40-60 lb-in).

1. Install rear disc brake caliper and rear disc brake rotor .

1. Install wheels and tires.

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1. Insert Rear Bearing Remover T85L-1225-AH in bore and position it behind bearing so tangs on tool engage bearing outer race. Remove rear wheel bearing and inner wheel bearing oil seal as a unit, using Impact Slide Hammer T50T-100-A.
   
   Rear Disc Brake Caliper Anchor Plate
   
   
   
   
   

1. Lubricate the rear wheel bearing with Rear Axle Lubricant.
   
   
   
   

1. Install rear wheel bearing into the housing bore using Axle Tube Bearing Replacer T78P-1225-A.
   
   
   
   CAUTION: Installation of rear wheel bearing or inner wheel bearing oil seal assembly without proper tool may result in an early bearing or seal failure. If inner wheel bearing oil seal becomes cocked in bore during installation, remove it and install a new one.
   

1. Install the inner wheel bearing oil seal using Axle Tube Seal Replacer T78P-1177-A. Use Premium Long-Life Grease XG-1-C or K (ESA-M1C75-B) or equivalent between the lips of the inner wheel bearing oil seal .
   
   
   
   

1. Install axle shafts as outlined.

Axle Shaft Removal

1. Raise and support the vehicle. For additional information, refer to Section 100-02 .

1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .

1. Remove the differential housing cover (4033).
   1. Loosen the bolts and drain the lubricant from the rear axle housing (4010).
   1. Remove the bolts.
   1. Remove the differential housing cover.

Remove the rear brake disc (2C026). For additional information, refer to Section 206-04 .

1. CAUTION: Turning the differential case (4204) or an axle shaft (4234) with the differential pinion shaft (4211) removed will cause the differential pinion gears (4215) to fall out of the assembly and damage the components.
   Remove the differential pinion shaft.
   1. Remove the differential pinion shaft lock bolt.
   1. Remove the differential pinion shaft.
2. CAUTION: Do not damage the rubber O-ring in the U-washer groove.
3. Remove the U-washer (4N237).
4. Push the axle shaft inboard.
5. Remove the U-washer.

Reinstall the differential pinion shaft.

1. Install the differential pinion shaft.
2. Install the differential pinion shaft lock bolt finger-tight.
3. CAUTION: Do not damage the wheel bearing oil seal (1177).
   Remove the axle shaft.

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Seal Removal

1. Remove the axle shaft (4334). For additional information, refer to Axle Shaft in this section.

1. CAUTION: Never remove the wheel bearing oil seal (1177) by itself. Always remove the rear wheel bearing (1225) and the inner wheel bearing oil seal at the same time.
   NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged with foreign material.
   Using the special tools, remove the rear wheel bearing and wheel bearing oil seal together.

Installation

1. Lubricate the new rear wheel bearing.
   • For 4.0L SOHC and 4.0L EI with limited slip rear axles and 5.0L vehicles, use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A.
   • For 4.0L SOHC and 4.0L EI with conventional rear axles, use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.

1. Using the special tools, install the rear wheel bearing.

1. Lubricate the lip of the new wheel bearing oil seal.
   • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.

1. Using the special tools, install the wheel bearing oil seal.

1. Install the axle shaft. For additional information, refer to Axle Shaft in this section.

Tools needed- typical socket and ratchet set, Axle slide hammer, Wiz Wheel type rotary cut off tool, chisel, ball pein hammer, hydraulic press, bech vice
First you must remove the rear wheels, then you must remove the brake capiler and mounting bracket, remove the brake rotor. unbolt 4 nuts on back side of brake dust shield that hold the seal and bearing securly in place. then you must attatch the slide hammer to the axle shaft by using the vehicles lug studs and lug nuts. use the slide hammer to knock the axle shaft out of the housing. it generally takes about 10-15 hard slams before it comes loose. once axle shaft is free to come out remove the slide hammer and pull the shaft from the axle tube. place the axle shaft into a vise and use the cut off wheel to cut off the bearing spacer. cut parralell to shaft until you hear a snap sound once it snaps use the hammer to slide the spacer off the end of the shaft. next you need to cut the bearing off the shaft using a the same technique being careful not the cut the shaft or the seal retainer plate. once the bearing is off then you can slide off the old axle seal. now slide on a new axle seal, axle bearing, and bearing spacer. take assembly to a hydraulic press and press the spacer and bearing onto the shaft until it seats squarely and make sure its all the way down onto the axle shaft. lubricate bearing with gear oil. and install shaft back into axle tube making sure that the recess in the seal retainer plate lines up with the abs sensor wire. tighten all nuts evenly top off gear oil