1996 Lincoln Mark VIII Logo
Albert Cottrell Jr Posted on Jan 24, 2016
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How can I remove stuck, stripped crossover plug?

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Malissa Dickerson

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  • Expert 257 Answers
  • Posted on Jan 27, 2016
Malissa Dickerson
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Joined: Jan 07, 2015
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Try spraying it down with PB Blaster

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Hello vocalviixen,

The pipe that you referred to is the exhaust crossover pipe. Below I've included removal and installation instructions.

Also, the procedure for bleeding the coolant system is critical; if you need those instructions please post the question.

REMOVAL PROCEDURE
1. Disconnect the battery ground (negative) cable.
2. Remove the throttle body air inlet duct.
3. Drain the coolant from the cooling system.
4. Remove the inlet radiator hose from the engine.
5. Remove the thermostat bypass pipe.
6. Remove the exhaust crossover heat shield bolts.
7. Remove the exhaust crossover heat shield.
8. Remove the exhaust crossover pipe studs/nuts.
9. Remove the exhaust crossover pipe.
INSTALLATION PROCEDURE
1. Install the exhaust crossover pipe.
2. Install the exhaust crossover pipe studs/nuts.
3. Tighten the exhaust crossover pipe studs/nuts to 18 lb ft.
4. Install the exhaust crossover heat shield.
5. Install the exhaust crossover heat shield bolts.
6. Tighten the exhaust crossover heat shield bolts to 89 lb in.
7. Install the thermostat bypass pipe.
8. Install the inlet radiator hose to the engine.
9. Fill the cooling system with engine coolant.
10. Install the throttle body air inlet duct.
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Regards,
netvan
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I Have a 87 corvette that drops fuel pressure if left unstarted for more than a day or two.

Fuel Pressure Regulator REMOVAL & INSTALLATION 5.7L (VIN 8) Engine NOTE: The pressure regulator and base are factory adjusted and serviced as a complete assembly only. Do not try to remove the regulator cover. 1985-88 VEHICLES
  1. Disconnect the negative battery cable.
  2. Properly relieve the fuel system pressure.
  3. Remove the fuel rail from the vehicle, as outlined earlier in this section.
  4. Remove the front crossover tube retaining attaching screw and crossover tube retainer from the right hand rail side.
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  6. Separate the left hand fuel rail and plug assembly from the right hand fuel rail and plug assembly.
  7. Remove the bracket-to-rail attaching screw, 2 bracket-to-base screws and the regulator and base bracket.
  8. Unfasten the screw that attaches the fuel outlet tube to the right hand rail.
  9. Remove the base-to-right hand rail assembly. Fig. 1: Typical fuel pressure regulator assembly - 5.7L (VIN 8) engine 91035g26.gif

  10. Twist the regulator and base assembly to the remove it from the fuel outlet tube.
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  12. Remove and discard the O-ring seals from the following components, noting the location and sizes of the O-rings to ensure proper placement during installation:
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  15. Connect the negative battery cable, then turn the ignition to the ON position and check for fuel leaks.
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Exhaust Crossover Pipe Replacement
Removal Procedure
  1. Disconnect the battery ground (negative) cable.
  2. Remove the throttle body air inlet duct.
  3. Drain the coolant from the cooling system.
  4. Remove the inlet radiator hose from the engine.
  5. Remove the thermostat bypass pipe.
  6. Remove the exhaust crossover heat shield bolts.
  7. Remove the exhaust crossover heat shield.
89160026

  1. Remove the exhaust crossover pipe studs/nuts.
  2. Remove the exhaust crossover pipe.
  1. Remove the air cleaner and duct assembly.
  2. Drain the coolant until the coolant level is below the thermostat.
  3. Remove the crossover exhaust pipe.
  4. Remove the radiator hose from the thermostat housing.
  5. Remove the thermostat housing bolts and clean any sealer from the bolt threads.
  6. Remove the thermostat housing and gasket.
Removal Procedure

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